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12

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

Grain is fuzzy.

1.  Planing wood with high moisture 

content.

2.  Blades are dull.

1.  Dry the wood.

2.  Sharpen the blades.

Grain is torn.

1.  The cut is too heavy.

2.  Blades are cutting against the grain.

3.  Blades are dull.

1.  Review proper depth of cut.

2.  Feed the workpiece with the grain, or 

turn workpiece around.

3.  Sharpen the blades.

Grain is rough / raised.

1.  Blades are dull.

2.  Cut is too heavy.

3.  Moisture content is too high.

4.  Cutterhead bearings are damaged.

1.  Sharpen the blades.

2.  Review proper depth of cut.

3.  Dry the wood.

4.  Replace the bearings.

Uneven depth of cut from side 

to side.

1.  Blade projection is not uniform.

2.  Cutterhead is not levelled to planer 

bed.

1.  Adjust the blade projection.

2.  Level the cutterhead to table.

Board thickness does not 

match depth of cut scale.

1.  Depth of cut scale is incorrect.

1.  Adjust the depth of cut scale.

Chain is jumping.

1.  Sprockets are misaligned.

2.  Sprockets are worn.

1.  Align the sprockets.

2.  Replace the sprockets.

Tool will not start / restart.

1.  Tool is not plugged in.

2.  Motor failure.

3.  Wire is loose.

4.  Overload reset has failed.

5.  Motor starter failure.

1.  Check the power source.

2.  Check the motor.

3.  Have the motor checked by an 

authorised service agent.

4.  Allow machine to cool down and 

restart.

5.  Have motor starter checked by 

authorised service agent.

Repeated circuit tripping 

resulting in motor stoppage.

1.  Extension cord is too long or too 

thin.

2.  Blades are too dull.

3.  Low voltage running.

1.  Use a shorter or thicker extension 

cord.

2.  Sharpen or replace the blades.

3.  Check the voltage.

Poor feeding of timber.

1.  Planer table is dirty.

2.  Feed roller is damaged.

3.  Sprocket is damaged.

4.  Gear box malfunctions.

1.  Clean off the pitch and residue, and 

lubricate the planer table.

2.  Replace the feed roller.

3.  Replace the sprocket.

4.  Check the gear box.

Workpiece is jammed.

1.  Inadequate blade setting height.

1.  Set the blade to the correct height.

Summary of Contents for RAP1500G

Page 1: ...RAP1500G THICKNESS PLANER WITH ANTI KICKBACK OPERATOR S MANUAL ...

Page 2: ...e extension 7 Base lock screws 8 Feet 9 Elevation knob lock screw 10 Push stick 11 Blade setting gauge 12 Hex keys 13 Open end wrench 14 Plastic pointer 15 Dust chute 16 Hexagonal socket head cap screws 17 Forcing screws 18 Blade setting gauge 19 Lock bar 20 Lock screws 21 Blades 22 Spring 23 Allen screws 24 Height adjustment nut ...

Page 3: ...3 Fig 1 6 5 4 2 1 3 Fig 4 7 12 8 2 9 13 5 mm 4 mm 11 10 Fig 3 Fig 2 ...

Page 4: ...4 Fig 11 Fig 12 Fig 5 Fig 6 Fig 8 14 2 18 19 20 22 3 50 8 50 8 Mounting hole Planer base hole m8 screw 2 Ø9 Ø9 Ø15 15 Fig 7 Fig 9 21 17 4 5 Fig 10 15 16 ...

Page 5: ...5 Fig 13 Fig 16 Fig 17 24 Fig 14 2 Fig 15 Fig 18 Fig 19 135º 34 mm 33 mm 33 mm 5 mm 3 mm 100 mm 120º 70 mm 100 mm 15 mm 30 mm 20 mm 18 19 20 22 21 23 ø 50mm ø 50mm ...

Page 6: ...6 Important It is essential that you read the instructions in this manual before operating this machine Subject to technical modifications ...

Page 7: ...f before disconnecting it to GENERAL POWER TOOL SAFETY WARNINGS WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product and save these instructions Know your power tool Read the operator s manual carefully Learn the applications and limita...

Page 8: ...ld timber firmly against the bed allowing kickback Check and make sure the roller tables are on the same plane with the work table when planing wood and the rollers can rotate freely when planing long workpieces Only plane wood boards Use sound timber with no loose knots and as few tight knots as possible Never stand directly in line with either the infeed or outfeed sides Always stand off to one ...

Page 9: ... the cutterhead height adjustment crank handle in the directions marked on top of the planer The depth of cut adjustment can be read from the depth of cut scale The adjustment gradation is 1 6 mm per revolution of the crank Always start your work by making a light planing cut The depth of cut on subsequent passes may be increased by up to 3 mm but remember that a light cut creates a finer finish t...

Page 10: ... the planer is controlled by the distance you adjust the cutting blade from the table Do not plane timber that is less than 7 mm thick Do not plane timber that is thicker than 153 mm 6 ADJUSTING THE DEPTH OF CUT SCALE See figure 9 For the safe operation of your planer it is very important that the depth of cut scale reads accurately To adjust the depth of cut scale follow the steps below Feed a bo...

Page 11: ...s reached tighten the lock nuts in position Reassemble side and top covers and replace the height adjustment crank handle NOTE Remove gauge block before starting machine Thickness planing is the sizing of the material to a desired thickness while creating a smooth surface parallel to the opposite side of the board The art of thickness planing consists mainly of using good judgement about the depth...

Page 12: ...st the depth of cut scale Chain is jumping 1 Sprockets are misaligned 2 Sprockets are worn 1 Align the sprockets 2 Replace the sprockets Tool will not start restart 1 Tool is not plugged in 2 Motor failure 3 Wire is loose 4 Overload reset has failed 5 Motor starter failure 1 Check the power source 2 Check the motor 3 Have the motor checked by an authorised service agent 4 Allow machine to cool dow...

Page 13: ...Techtronic Industries Australia Pty Ltd Level 1 660 Doncaster Road Doncaster VIC 3108 Australia Techtronic Industries New Zealand Ltd 18 26 Amelia Earhart Avenue Mangere Auckland 2022 New Zealand ...

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