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Page 9

3

2

ADJUSTMENTS

WARNING:

If any parts are missing, do not operate tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.

DEPTH OF CUT ADJUSTMENTS

Your biscuit joiner can be adjusted to three standard
cutting depths to accommodate three standard size biscuits
— #R1, #R2, and #R3. Adjustments are made by engaging
slots on depth adjustment knob with tabs on rear base. For
example, when using a #R1 size biscuit, rotate the depth
adjustment knob until the slot marked 1 aligns with the
depth indicator mark on the rear base. When using a #R2
size biscuit, rotate the depth adjustment knob until the slot
marked 2 aligns with the depth indicator mark on the rear
base, and when using a #R3 size biscuit rotate the depth
adjustment knob until the slot marked 3 aligns with the
depth indicator mark on the rear base. 

See Figure 3.

TO SET DEPTH ADJUSTMENT KNOB

Unplug your detail biscuit joiner.

WARNING:

Failure to unplug biscuit joiner could result in accidental
starting causing possible serious personal injury.

Pull knurled adjustment knob and jam nut in the direction
of the arrow shown in figure 3.

NOTE: Knob and jam nut are spring loaded, therefore
pulling them in the direction of the arrow shown puts
pressure on the spring and releases pressure from the
depth adjustment knob.

Rotate depth adjustment knob until desired slot setting
aligns with tabs on rear base — 1, 2, or 3.

Next release knurled adjustment knob and jam nut applying
pressure from spring on depth adjustment knob.

Make a test cut in a scrap piece of wood. Fit the correct size
biscuit into biscuit slot. If biscuit slot is too deep or too
shallow, fine adjustments to the depth setting can be made
by loosening knurled adjustment knob and making fine
adjustments with the jam nut. Turning jam nut forward will cut
shallow biscuit slots. Turning jam nut backwards will cut
deeper biscuit slots. The biscuit slot should be deep enough
to allow slightly more than one-half of the biscuit into the slot.
This extra room allows for proper alignment of the wood
being joined.

TO MAKE FINE ADJUSTMENTS

See Figure 4.

Unplug your detail biscuit joiner.

Loosen knurled adjustment knob. This knob is used as a
lock nut only. Loosen by twisting it in the opposite direc-
tion away from jam nut.

Turn jam nut forward for a more shallow cut, or
backwards for a deeper cut.

Once desired depth of cut is reached, hold jam nut so that
it will not move out of adjustment. Next, tighten knurled
adjustment knob against jam nut.

Recheck depth setting by making a test cut in a scrap
piece of wood. Also periodically check depth setting for
accuracy. 

See Figure 4.

TURN BACKWARDS FOR

DEEPER BISCUIT SLOTS

Fig. 4

KNURLED ADJUSTMENT KNOB USED AS A LOCK NUT.

JAM NUT USED TO MAKE FINE ADJUSTMENTS.

Fig. 3

3

2

ROTATE TO

DESIRED SETTING

1, 2, OR 3

PULL AND HOLD TO

ROTATE DEPTH

ADJUSTMENT KNOB

REAR
BASE

TURN FORWARD

FOR SHALLOW

BISCUIT SLOTS

    

 RELEASE TO APPLY

PRESSURE AGAINST DEPTH

ADJUSTMENT KNOB

TABS

SLOT

KNURLED

ADJUSTMENT

KNOB

DEPTH

ADJUSTMENT

KNOB

JAM
NUT

DEPTH

INDICATOR

MARK

Summary of Contents for DBJ50

Page 1: ...owner s manual before using your new detail biscuit joiner Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your detail biscuit joiner properly and only for what i...

Page 2: ...tions vital to the operation or maintenance of the equipment IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qu...

Page 3: ...from receptacle Keep cord from heat oil and sharp edges 14 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 15 DON T OVERREACH Kee...

Page 4: ...in 38 mm DIAMETER SPECIFIEDBLADES Donotusebladeswith incorrectsizeholes Neverusebladewashers or bolts that are defective incorrect or not specified 34 AVOID CUTTING NAILS Inspect for and remove all n...

Page 5: ...help line up adjoining surfaces When a water based glue is used the biscuits swell in the joint making an extremely strong and firm bond White glue yellow glue carpenters glue hide glue and aliphatic...

Page 6: ...Page 6 EDGE TO EDGE JOINTS DETAIL BISCUIT JOINER DBJ50 TYPICAL APPLICATIONS BUTT JOINTS T JOINT MITER JOINTS 0 1 2 3 1 2 5 16 3 4 45 90...

Page 7: ...ut from 90 to 45 or vice versa The height of the fence at 90 can be set between 0 to 3 4 in from the center of the blade The height of the fence at 45 can be set between 5 16 in to 13 16 in from the c...

Page 8: ...familiarize yourself with all operating features and safety requirements Fig 2 WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alterat...

Page 9: ...Nextreleaseknurledadjustmentknobandjamnutapplying pressure from spring on depth adjustment knob Make a test cut in a scrap piece of wood Fit the correct size biscuit into biscuit slot If biscuit slot...

Page 10: ...front base align with a tab on the backside of the fence See Figure 6 This alignment keeps the fence square at each height setting Tighten height adjustment knobs securely FENCE ROTATION ANGLE ADJUSTM...

Page 11: ...er materials use additional biscuits stacked above each other When making edge to edge joints the more biscuits you use the stronger the joint will be The following sections illustrate how to make var...

Page 12: ...r marks on the fence with the centerline mark s on the board Depress the switch trigger and let the motor build to its maximumspeed thengraduallypushbiscuitjoinerforward to extend the blade into the w...

Page 13: ...at desired dimension on the scale select the correct depth of cut setting for the biscuit size you plan to use clamp workpiece securely then cut each slot at the marked centerline intersection Next y...

Page 14: ...lue sets up Upon completion of a T joint cutting operation reinstall the fence on the front base by reversing TO REMOVE FENCE procedure Place height adjustment knob bolts in key hole slots and align b...

Page 15: ...ong sides up This will assure that the outside surfaces will match See Figure 18 Set fence angle at 45 Slide the fence up or down until fence height is at desired setting Tighten height adjustment kno...

Page 16: ...a workbench in the order in which they will be hinged Determine the location of each hinge joint and mark the centerofeachjointbydrawingalineacrosseachworkpiece Set fence angle at 90 Loosen height adj...

Page 17: ...nd lock blade preventing it from rotating Using a 9 64 in hex key remove blade screw NOTE Turn blade screw counterclockwise to remove See Figure 22 Remove outer blade washer and blade Clean wood parti...

Page 18: ...and release springs from tabs on bearing plate See Figure 24 Lift adjustment rod away from bearing plate and remove rear base With front and rear base assemblies removed place your biscuit joiner ups...

Page 19: ...ailable at the time this manual was printed Item No Description Quantity 4600411 Size R1 Accu Biscuits Canister Pack 110 Pcs 4600412 Size R2 Accu Biscuits Canister Pack 100 Pcs 4600413 Size R3 Accu Bi...

Page 20: ...clean blade bearing plate base assembly slots and surrounding areas See CLEANING BASE ASSEMBLY section on page 18 3 Blade becomes difficult to push in when cutting slots Blade does not retract proper...

Page 21: ...Page 21 NOTES...

Page 22: ...Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Siz...

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