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TABLE OF CONTENTS

Rules For Safe Operation ...........................................................2-4

Table of Contents / Introduction ..................................................... 5

Typical Applications ....................................................................... 6

Features .....................................................................................7-8

Adjustments..............................................................................9-10

Operation................................................................................ 11-16

Maintenance ...........................................................................17-19

Optional Accessories ................................................................... 19

Troubleshooting ........................................................................... 20

Service Information...................................................................... 22

Spline joinery is one of the strongest methods of joinery
used in woodworking. When glue is properly applied to a
spline and to the joint area of the wood pieces being
connected, a large surface area receives the adhesion
properties of the glue. This forms a very strong joint.

Traditional spline joinery requires cutting slots with a router
or table saw. Small, thin strips of wood must then be cut to
fit inside the slots and act as splines.

Newer methods of spline joinery use a plate or biscuit
joiner to cut precise mating oval slots in adjoining boards.
Your new biscuit joiner is a fast, simple, and accurate
plunge cutting tool that can be used for this purpose. It can
be used to cut slots in hardwood, softwood, plywood, par-
ticle board, and other pressed woods.

Football shaped wafers, called biscuits, are then placed
inside the slots with glue and used to help line up adjoining
surfaces. When a water based glue is used, the biscuits
swell in the joint, making an extremely strong and firm
bond. White glue, yellow glue, carpenters glue, hide glue,
and aliphatic resin glue are examples of water based glues.

This bonding technique has traditionally been limited to
making edge-to-edge joints. However, with the use of your
new biscuit joiner, biscuits can now be easily used to
connect butt, miter, and T-joints. Biscuit joining can be as
strong as mortise and tenon, tongue and groove, standard
spline, and doweled joints. In most cases the material
around the biscuit will break before the biscuit itself will
break. A greater surface area is exposed to glue in a biscuit
joint, making the seams stronger.

INTRODUCTION

Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.

The operation of any biscuit joiner can result in foreign objects being thrown into your
eyes, which can result in severe eye damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with side shields and a full face shield
when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or
standard safety glasses with side shields.

GLASSES

SAFETY

WEAR YOUR

FORESIGHT IS BETTER

THAN NO SIGHT

WARNING:

Summary of Contents for DBJ50

Page 1: ...owner s manual before using your new detail biscuit joiner Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your detail biscuit joiner properly and only for what i...

Page 2: ...tions vital to the operation or maintenance of the equipment IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qu...

Page 3: ...from receptacle Keep cord from heat oil and sharp edges 14 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 15 DON T OVERREACH Kee...

Page 4: ...in 38 mm DIAMETER SPECIFIEDBLADES Donotusebladeswith incorrectsizeholes Neverusebladewashers or bolts that are defective incorrect or not specified 34 AVOID CUTTING NAILS Inspect for and remove all n...

Page 5: ...help line up adjoining surfaces When a water based glue is used the biscuits swell in the joint making an extremely strong and firm bond White glue yellow glue carpenters glue hide glue and aliphatic...

Page 6: ...Page 6 EDGE TO EDGE JOINTS DETAIL BISCUIT JOINER DBJ50 TYPICAL APPLICATIONS BUTT JOINTS T JOINT MITER JOINTS 0 1 2 3 1 2 5 16 3 4 45 90...

Page 7: ...ut from 90 to 45 or vice versa The height of the fence at 90 can be set between 0 to 3 4 in from the center of the blade The height of the fence at 45 can be set between 5 16 in to 13 16 in from the c...

Page 8: ...familiarize yourself with all operating features and safety requirements Fig 2 WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alterat...

Page 9: ...Nextreleaseknurledadjustmentknobandjamnutapplying pressure from spring on depth adjustment knob Make a test cut in a scrap piece of wood Fit the correct size biscuit into biscuit slot If biscuit slot...

Page 10: ...front base align with a tab on the backside of the fence See Figure 6 This alignment keeps the fence square at each height setting Tighten height adjustment knobs securely FENCE ROTATION ANGLE ADJUSTM...

Page 11: ...er materials use additional biscuits stacked above each other When making edge to edge joints the more biscuits you use the stronger the joint will be The following sections illustrate how to make var...

Page 12: ...r marks on the fence with the centerline mark s on the board Depress the switch trigger and let the motor build to its maximumspeed thengraduallypushbiscuitjoinerforward to extend the blade into the w...

Page 13: ...at desired dimension on the scale select the correct depth of cut setting for the biscuit size you plan to use clamp workpiece securely then cut each slot at the marked centerline intersection Next y...

Page 14: ...lue sets up Upon completion of a T joint cutting operation reinstall the fence on the front base by reversing TO REMOVE FENCE procedure Place height adjustment knob bolts in key hole slots and align b...

Page 15: ...ong sides up This will assure that the outside surfaces will match See Figure 18 Set fence angle at 45 Slide the fence up or down until fence height is at desired setting Tighten height adjustment kno...

Page 16: ...a workbench in the order in which they will be hinged Determine the location of each hinge joint and mark the centerofeachjointbydrawingalineacrosseachworkpiece Set fence angle at 90 Loosen height adj...

Page 17: ...nd lock blade preventing it from rotating Using a 9 64 in hex key remove blade screw NOTE Turn blade screw counterclockwise to remove See Figure 22 Remove outer blade washer and blade Clean wood parti...

Page 18: ...and release springs from tabs on bearing plate See Figure 24 Lift adjustment rod away from bearing plate and remove rear base With front and rear base assemblies removed place your biscuit joiner ups...

Page 19: ...ailable at the time this manual was printed Item No Description Quantity 4600411 Size R1 Accu Biscuits Canister Pack 110 Pcs 4600412 Size R2 Accu Biscuits Canister Pack 100 Pcs 4600413 Size R3 Accu Bi...

Page 20: ...clean blade bearing plate base assembly slots and surrounding areas See CLEANING BASE ASSEMBLY section on page 18 3 Blade becomes difficult to push in when cutting slots Blade does not retract proper...

Page 21: ...Page 21 NOTES...

Page 22: ...Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Siz...

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