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Page 16

OPERATION

Fig. 19

EXTENSION CORDS

The use of any extension cord will cause some loss of power.
To keep the loss to a minimum and to prevent tool overheating,
use an extension cord that is heavy enough to carry the
current the tool will draw.

A wire gage size (A.W.G.) of at least 16 is recommended for
an extension cord 50 feet or less in length. When working
outdoors, use an extension cord that is suitable for outdoor
use. The cord's jacket will be marked WA.

WARNING:

Check extension cords before each use. If damaged,
replace immediately. Never use tool with a damaged
cord since touching the damaged area could cause
electrical shock resulting in serious injury.

CAUTION:

Keep extension cords away from the cutting area and
position the cord so that it will not get caught on lumber,
tools, etc. during cutting operations.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
is required.

HINGE JOINTS

See Figure 19.

Hinge joints are used when joining two boards using hinges
supplied in one of Ryobi's optional hinge kits. Jewelry boxes,
doors on clocks, recipe boxes, etc. are typical applications.

HOW TO MAKE HINGE JOINTS

Unplug your detail biscuit joiner.

Prepare the workpieces to be joined by laying them side
by side on a workbench in the order in which they will be
hinged.

Determine the location of each hinge joint and mark the
center of each joint by drawing a line across each workpiece.

Set fence angle at 90

°

.

Loosen height adjustment knobs, then pull and slide the
fence down the scale until the height indicator mark is set
at zero depth of cut. REMEMBER: The scale indicates the
height of the fence from the center of the blade, which is
approximately .050 of an inch.

Tighten height adjustment knobs securely.

Select the #3 depth of cut setting. We suggest that you
make a test cut in a scrap piece of wood from the same
workpiece if possible.

Clamp workpiece securely so that it will not move during
the cut.

Plug your biscuit joiner into power supply and prepare to
make your first cut. Grasp and hold your biscuit joiner
securely with both hands.

Place the fence against the board and align the indicator
marks on the fence with the centerline mark(s) on the
board. 

See Figure 19.

Depress the switch trigger and let the motor build to its
maximum speed, then gradually push biscuit joiner forward
to extend the blade into the wood.

When the base assembly bottoms out against the depth
of cut adjustment knob setting, pull back releasing pressure
on the spring. Blade will retract from hinge slot.

Repeat this procedure for all desired hinge slots.

Once all hinge slots have been cut, place a hinge in each
slot and dry assemble the workpieces. Make sure each
slot lines up and fits.

Finally, assemble the hinges to the workpieces and
secure with the fasteners supplied.

HINGE

SLOT(S)

HINGE

FASTENERS

HINGE

Summary of Contents for DBJ50

Page 1: ...owner s manual before using your new detail biscuit joiner Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your detail biscuit joiner properly and only for what i...

Page 2: ...tions vital to the operation or maintenance of the equipment IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qu...

Page 3: ...from receptacle Keep cord from heat oil and sharp edges 14 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 15 DON T OVERREACH Kee...

Page 4: ...in 38 mm DIAMETER SPECIFIEDBLADES Donotusebladeswith incorrectsizeholes Neverusebladewashers or bolts that are defective incorrect or not specified 34 AVOID CUTTING NAILS Inspect for and remove all n...

Page 5: ...help line up adjoining surfaces When a water based glue is used the biscuits swell in the joint making an extremely strong and firm bond White glue yellow glue carpenters glue hide glue and aliphatic...

Page 6: ...Page 6 EDGE TO EDGE JOINTS DETAIL BISCUIT JOINER DBJ50 TYPICAL APPLICATIONS BUTT JOINTS T JOINT MITER JOINTS 0 1 2 3 1 2 5 16 3 4 45 90...

Page 7: ...ut from 90 to 45 or vice versa The height of the fence at 90 can be set between 0 to 3 4 in from the center of the blade The height of the fence at 45 can be set between 5 16 in to 13 16 in from the c...

Page 8: ...familiarize yourself with all operating features and safety requirements Fig 2 WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alterat...

Page 9: ...Nextreleaseknurledadjustmentknobandjamnutapplying pressure from spring on depth adjustment knob Make a test cut in a scrap piece of wood Fit the correct size biscuit into biscuit slot If biscuit slot...

Page 10: ...front base align with a tab on the backside of the fence See Figure 6 This alignment keeps the fence square at each height setting Tighten height adjustment knobs securely FENCE ROTATION ANGLE ADJUSTM...

Page 11: ...er materials use additional biscuits stacked above each other When making edge to edge joints the more biscuits you use the stronger the joint will be The following sections illustrate how to make var...

Page 12: ...r marks on the fence with the centerline mark s on the board Depress the switch trigger and let the motor build to its maximumspeed thengraduallypushbiscuitjoinerforward to extend the blade into the w...

Page 13: ...at desired dimension on the scale select the correct depth of cut setting for the biscuit size you plan to use clamp workpiece securely then cut each slot at the marked centerline intersection Next y...

Page 14: ...lue sets up Upon completion of a T joint cutting operation reinstall the fence on the front base by reversing TO REMOVE FENCE procedure Place height adjustment knob bolts in key hole slots and align b...

Page 15: ...ong sides up This will assure that the outside surfaces will match See Figure 18 Set fence angle at 45 Slide the fence up or down until fence height is at desired setting Tighten height adjustment kno...

Page 16: ...a workbench in the order in which they will be hinged Determine the location of each hinge joint and mark the centerofeachjointbydrawingalineacrosseachworkpiece Set fence angle at 90 Loosen height adj...

Page 17: ...nd lock blade preventing it from rotating Using a 9 64 in hex key remove blade screw NOTE Turn blade screw counterclockwise to remove See Figure 22 Remove outer blade washer and blade Clean wood parti...

Page 18: ...and release springs from tabs on bearing plate See Figure 24 Lift adjustment rod away from bearing plate and remove rear base With front and rear base assemblies removed place your biscuit joiner ups...

Page 19: ...ailable at the time this manual was printed Item No Description Quantity 4600411 Size R1 Accu Biscuits Canister Pack 110 Pcs 4600412 Size R2 Accu Biscuits Canister Pack 100 Pcs 4600413 Size R3 Accu Bi...

Page 20: ...clean blade bearing plate base assembly slots and surrounding areas See CLEANING BASE ASSEMBLY section on page 18 3 Blade becomes difficult to push in when cutting slots Blade does not retract proper...

Page 21: ...Page 21 NOTES...

Page 22: ...Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Siz...

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