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45

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T- JOINT

OPERATION

T- JOINTS

See Figures 11-15.

A T-joint is used when the end of a board is joined to the
face of another board as shown in figure 11. Attaching
shelves to bookcases and inner support braces to frames
are typical applications. Actual cutting of a T-joint is as
simple as any other cut. However, it is critical that you mark
the centerlines, mark the intersection points for each slot,
and cut each slot correctly.

 See Figure 11.

HOW TO MAKE T- JOINTS

Unplug your detail biscuit joiner.

Place the two pieces of wood to be joined on a level
workbench as shown in figure 12. The inside face of the
vertical board should be facing up.

Determine the location of each biscuit joint and mark the
centerlines on each board as shown. The centerlines for
both boards must line-up with each other. Measure
carefully, these measurements must be accurate and
precise. TIP: Measure twice and cut once.  In addition to
the centerlines lining up, the spacing of the biscuit slots
from side-to-side must also match.

Plug your biscuit joiner into power supply and cut slots in
all boards that require end slots. 

See Figure 13. Follow

procedures explained in "Edge-To-Edge Joints". Rotate
fence angle to 90

°

, set fence height at desired dimension

on the scale, select the correct depth of cut setting for the
biscuit size you plan to use, clamp workpiece securely,
then cut each slot at the marked centerline intersection.

Next, you must remove the fence from your biscuit joiner
in order to cut slots into the face of the vertical board.

TO REMOVE FENCE:

Unplug your detail biscuit joiner.

Loosen height adjustment knobs, pull fence forward and
slide it down the front base until it can be removed through
the key hole slots. 

See Figure 14. Next, select the correct

depth of cut setting for the biscuit size you plan to use,
clamp workpiece securely, and cut each slot at the marked
centerline intersection.

WARNING:

When the fence is removed, the cutter may be exposed.
Use extreme caution to avoid serious personal injury.

Place your biscuit joiner on vertical board as shown in
figure 15 and align indicator marks on bottom shoe with
centerline on vertical board.

Place a straight piece of wood on the vertical board and
securely clamp it flush against the bottom shoe. This piece
of wood is used for a fence or guide. It must be square with
the sides of the vertical board and parallel with the
centerline.

Align centerline on bottom of shoe with marked intersection
for biscuit slot.

CENTERLINE

MARK(S)

Fig. 11

Fig. 13

BISCUIT(S)

HORIZONTAL BOARD

BISCUIT SLOT(S)

BOARD

CENTERLINES

BISCUIT SLOT

CENTERLINE MARK(S)

Fig. 12

VERTICAL BOARD

CLAMP

HORIZONTAL BOARD

TO CUT END SLOTS IN

HORIZONTAL BOARDS

Summary of Contents for DBJ50

Page 1: ...owner s manual before using your new detail biscuit joiner Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your detail biscuit joiner properly and only for what i...

Page 2: ...tions vital to the operation or maintenance of the equipment IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qu...

Page 3: ...from receptacle Keep cord from heat oil and sharp edges 14 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 15 DON T OVERREACH Kee...

Page 4: ...in 38 mm DIAMETER SPECIFIEDBLADES Donotusebladeswith incorrectsizeholes Neverusebladewashers or bolts that are defective incorrect or not specified 34 AVOID CUTTING NAILS Inspect for and remove all n...

Page 5: ...help line up adjoining surfaces When a water based glue is used the biscuits swell in the joint making an extremely strong and firm bond White glue yellow glue carpenters glue hide glue and aliphatic...

Page 6: ...Page 6 EDGE TO EDGE JOINTS DETAIL BISCUIT JOINER DBJ50 TYPICAL APPLICATIONS BUTT JOINTS T JOINT MITER JOINTS 0 1 2 3 1 2 5 16 3 4 45 90...

Page 7: ...ut from 90 to 45 or vice versa The height of the fence at 90 can be set between 0 to 3 4 in from the center of the blade The height of the fence at 45 can be set between 5 16 in to 13 16 in from the c...

Page 8: ...familiarize yourself with all operating features and safety requirements Fig 2 WARNING Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alterat...

Page 9: ...Nextreleaseknurledadjustmentknobandjamnutapplying pressure from spring on depth adjustment knob Make a test cut in a scrap piece of wood Fit the correct size biscuit into biscuit slot If biscuit slot...

Page 10: ...front base align with a tab on the backside of the fence See Figure 6 This alignment keeps the fence square at each height setting Tighten height adjustment knobs securely FENCE ROTATION ANGLE ADJUSTM...

Page 11: ...er materials use additional biscuits stacked above each other When making edge to edge joints the more biscuits you use the stronger the joint will be The following sections illustrate how to make var...

Page 12: ...r marks on the fence with the centerline mark s on the board Depress the switch trigger and let the motor build to its maximumspeed thengraduallypushbiscuitjoinerforward to extend the blade into the w...

Page 13: ...at desired dimension on the scale select the correct depth of cut setting for the biscuit size you plan to use clamp workpiece securely then cut each slot at the marked centerline intersection Next y...

Page 14: ...lue sets up Upon completion of a T joint cutting operation reinstall the fence on the front base by reversing TO REMOVE FENCE procedure Place height adjustment knob bolts in key hole slots and align b...

Page 15: ...ong sides up This will assure that the outside surfaces will match See Figure 18 Set fence angle at 45 Slide the fence up or down until fence height is at desired setting Tighten height adjustment kno...

Page 16: ...a workbench in the order in which they will be hinged Determine the location of each hinge joint and mark the centerofeachjointbydrawingalineacrosseachworkpiece Set fence angle at 90 Loosen height adj...

Page 17: ...nd lock blade preventing it from rotating Using a 9 64 in hex key remove blade screw NOTE Turn blade screw counterclockwise to remove See Figure 22 Remove outer blade washer and blade Clean wood parti...

Page 18: ...and release springs from tabs on bearing plate See Figure 24 Lift adjustment rod away from bearing plate and remove rear base With front and rear base assemblies removed place your biscuit joiner ups...

Page 19: ...ailable at the time this manual was printed Item No Description Quantity 4600411 Size R1 Accu Biscuits Canister Pack 110 Pcs 4600412 Size R2 Accu Biscuits Canister Pack 100 Pcs 4600413 Size R3 Accu Bi...

Page 20: ...clean blade bearing plate base assembly slots and surrounding areas See CLEANING BASE ASSEMBLY section on page 18 3 Blade becomes difficult to push in when cutting slots Blade does not retract proper...

Page 21: ...Page 21 NOTES...

Page 22: ...Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Siz...

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