background image

 

on  the  wire  rope  by  as  much  as  50%.    When  doubling  the  line  back  to  the 

vehicle, attach to the frame or other load bearing part. 

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the  winch  to 

minimize  battery  drain  and  maximize  power  and  speed  of  the  winch.    If  the 

winch is used for a considerable amount of time with the engine off, the battery 

may be drained and too weak to restart the engine. 

 

Get to know your winch before you actually need to use it.  We recommend that 

you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging  techniques,  the 

sounds your winch makes under various loads, the way the cable spools on the 

drum, etc. 

 

Inspect  the  wire  rope  and  equipment  before  each  use.    A  frayed  or  damaged 

rope must be replaced immediately.  Use only the manufacturer’s replacement 

rope with the exact specifications. 

 

Inspect the winch installation and bolts to ensure that all bolts are tight before 

each operation. 

 

Never connect the cable back to itself.  This will cause cable damage.  Always 

use  a  snatch  block,  sling  or  chain  of  suitable  strength  as  shown  in  the 

illustrations. 

 

Store  the  remote  control  inside  your  vehicle  in  a  place  that  it  will  not  be 

damaged. 

 

Any  winch  that  appears  to  be  damaged  in  any  way,  is  found  to  be  worn,  or 

operates abnormally shall be removed from service. 

 

Pull only on parts of the vehicle as specified by the vehicle manufacturer

.

 

 

Only attachments and/or adapters supplied by the manufacturer shall be used. 

 

Whenever  before  your  winch  start  to  working,  please  slightly  test-run  your 

winch in two direction, even if the winch drum only round a few degree of angle, 

ensure  the  winch  is  well-balanced,  especially  after  you  operated  the  clutch, 

test-running winch can make winch in gear. 

WINCHING TECHNIQUES A-Z 

a. Take time to asses your situation and plan your pull. 

b. Put on gloves to protect your hands. 

Summary of Contents for EWP2500

Page 1: ...ELECTRIC WINCH EWP2500 EWP3500 EWP4500 Assembly Operating Instructions...

Page 2: ...NG 8 WINCH ACCESSORIES YOU WILL NEED 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 1 TROUBLE SHOOTING 1 1 WINCH ASSEMBLY DRAWING EWP2500 EWP3500 1 2...

Page 3: ...itten for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury...

Page 4: ...is a load on the wire rope A separate mechanical brake applies the braking action 8 Control System Your winch was made to provide you the ability to use it in a medley of operations The winch can be c...

Page 5: ...fe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduc...

Page 6: ...Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more...

Page 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Page 8: ...ake sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum Th...

Page 9: ...el using 2 each of the cap screw assembly Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be pl...

Page 10: ...your connections are accurate If the drum is turning and collecting more cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing D type A type Switch...

Page 11: ...wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy lo...

Page 12: ...the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly From the female connector of the directional valve and replace the female connectors cover Note F...

Page 13: ...onnected improperly Loose battery cable connections Defective switch assembly Defective motor Water has entered motor Re Insert switch assembly into the connector Tighten nuts on all cable connections...

Page 14: ...12 WINCH ASSEMBLY DRAWING EWP2500 EWP3500 2 17 16 15 13 14 12 10 6 8 9 4 3 5 7 2 1 11 29 18 19 20 21 22 23 24 25 26 34 33 35 30 31 32 36 32 31 30 O U T IN IN O U T 40 41 42 37 38 39 8 7 8 43 44 45...

Page 15: ...ch axes 21 P0250019 1 Cam Clutch Gear 22 P0250020 1 Spring 23 P0250021 1 Cover Clutch Housing 24 P0250022 1 Nylon Bearing 25 P0250023 1 Elastic Collar 26 P0250024 1 Clutch Handle 27 P0250025 1 Locking...

Page 16: ...14 WINCH ASSEMBLY DRAWING EWP4500 O U T IN IN O U T...

Page 17: ...300 1 Gear Carrier Assembly Output 20 P0450400 1 Gear Carrier Assembly Intermediate 21 P0450500 1 Gear Carrier Assembly Input 22 P0450017 1 Gear Input Sun 23 P0450018 1 Gasket 24 P0450600 1 Clutch Han...

Page 18: ...4 5 4 4 323mm 113mm 112mm 12 7 4 5 4 4 323mm 113mm 112mm 13 2 4 5 6 5 335mm 113mm 165mm Net weight Ibs kg 19 8 9 0 20 5 9 3 20 5 9 3 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m...

Page 19: ...35mm 116mm 112mm 13 2 4 6 4 4 335mm 116mm 112mm 13 7 4 6 6 5 348mm 116mm 165mm Net weight Ibs kg 21 3 9 6 22 0 10 0 22 0 10 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Cur...

Page 20: ...5mm 123mm 16 1 4 92 4 85 408mm 125mm 123mm 16 1 4 92 6 6 408mm 125mm 168mm Net weight Ibs kg 33 3 15 1 34 2 15 5 34 2 15 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Curren...

Reviews: