Ruhle IR 29 Instructions For Use Manual Download

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Injector IR 29

Cleaning with high-pressure cleaners
is permitted only for:



all external surfaces (all outside stainless steel sur-
faces + machine bases),



reach-protection (inlet),



reach-protection (outlet),



curing chamber door,



softer,



needle bar,



transport belt



filter

The control panel must be cleaned manually and may not
be exposed to a water jet!

All other parts and surfaces may be cleaned only with
normal water pressure!

Summary of Contents for IR 29

Page 1: ...Lebensmitteltechnik Translation of the original instructions Injector Type IR 29 Rühle GmbH Beim Signauer Schachen 10 D 79865 Grafenhausen Tel 49 7748 523 11 Fax 49 7748 523 8511 www original ruehle de ...

Page 2: ... Operating instructions 9 4 Cleaning instructions 10 4 1 Safety instructions 10 4 2 Cleaning agents and disinfectants 12 4 3 Cleaning procedure 12 5 Service Care maintenance repair 13 5 1 Regular care 14 5 2 Regular maintenance 14 5 3 Repair and spare parts 15 6 Disposal 15 7 Technical documentation 16 7 1 Technical data 16 7 2 Electrical circuit diagram 17 8 EC Declaration of Conformity according...

Page 3: ...r responsible person must be appointed for the ma chine This person must a Completely read and understand these operating instructions before transport commissioning setup operation cleaning decommissioning care maintenance as well as dismantling disposal b Prepare work instructions for the intended and safe transport commissioning setup operation cleaning decom missioning care maintenance as well...

Page 4: ...irst time and on each working day the operator must check the functionality of the following safety devices a Visual check for changes or damages on all machine sides and accessible machine parts e g the curing needles The machine must be shut down in the event of any damages or changes b Check the safety switches as follows Close curing compartment door with Outlet reach protection as well as the...

Page 5: ...e ma chine or parts of the machine are under no circumstances put into op eration The cleaning personnel must observe the work procedures from the Cleaning work instructions prepared by the supervisor The maintenance personnel may only carry out work specified as Regular care unless any other authorisation has been issued in writing by the manufacturer of the machine The maintenance per sonnel mus...

Page 6: ...les before moving the machines The castors must always be locked with the locking de vices except when moving the machine Maintenance The machine must be disconnected from the mains when performing maintenance work The protective covers control box may be removed only while performing maintenance The machine must not be operated if the pump has no fil ter basket 1 3 Intended Use The Injector may o...

Page 7: ...ll not be liable for any damage resulting from non compliance with these operating instructions 2 1 Machine transport and setup Please refer to the short instructions supplied with the machine re garding transport and setup of the Injector The machine and machine parts must be transported by 2 persons 1x operator of floor conveyor 1x transport su pervision The power supply line must not be damaged...

Page 8: ...t 1 2 m 2 3 Connecting the machine The machine is connected to a three phase current outlet its data voltage amperage must agree with the specifications on the type plate of the machine The machine must be decommissioned until a damaged power supply line has been repaired The power supply line must be regularly checked Check the correct rotational direction of the machine by starting it A message ...

Page 9: ...e dismantling disposal this machine is de signed for 1 person operation When using this machine no other person may be present near the machine The following is strictly prohibited and anyone disregard ing this prohibition acts gross negligently when lifting the lamella of the reach protection on the out let side and reaching into the curing chamber during operation the same applies the inlet side...

Page 10: ...he safety instructions in Chapter 1 1 The cleaning staff must notify the supervisor immediately of any defects on the machine The cleaning staff must use the specified cleaning agents and disinfectants Germ reduction is achieved only by correct cleaning and subse quent disinfection Appropriate material e g brushes rags is required and must be provided for the proper procedures of the above Cleanin...

Page 11: ...side stainless steel sur faces machine bases reach protection inlet reach protection outlet curing chamber door softer needle bar transport belt filter The control panel must be cleaned manually and may not be exposed to a water jet All other parts and surfaces may be cleaned only with normal water pressure ...

Page 12: ...ier Th Goldschmidt AG Goldschmidtstr 100 D 45116 Essen Tel 49 201 1730 1 4 3 Cleaning procedure Please refer to the short instructions supplied with your machine for carrying out the cleaning procedure Before starting with internal cleaning remove coarse soiling and product residues from the curing chamber under the hood Preparation for outside cleaning To ensure optimum cleaning some components o...

Page 13: ... by persons authorised by Rühle in writ ing In this regard a distinction is made between regular care and maintenance and repair The respective qualification certificate must be issued explicitly for the corresponding work Follow also the safety instructions in Chapter 1 1 Notify and obtain permission from Rühle customer service if welding or cutting work is required on the machine Make sure when ...

Page 14: ...d clear passage d Check the needle system for leakage integrity e Inspection of all safety switches as outlined in Chapter 1 1 Safety Instructions f Check the steering rollers and locking devices for damages and proper function g Visually check for changes or damages on all machine sides and accessible machine parts e g needle bar The machine must be shut down in the event of any damages or change...

Page 15: ...by the lift ing unit 5 3 Repair and spare parts As a damaged part on a machine is usually damaged due to causes unrelated to the part always carry out a fault diagnosis For this reason contact our Service Hotline at 49 7748 523 11 for spare parts or technical faults Please keep the machine type and number ready 6 Disposal 1 The following component contains oil or lubricant Beam drive and pump driv...

Page 16: ...low 30 strokes min Fast 60 strokes min Feed 20 30 40 mm stroke Needle rows 2 rows 1x 14 and 1x 15 needles Clear opening dimension W x H 360 x 280 mm Width of transport rake 345 mm Injection volume 3 70 Operating pressure max 4 2 bar Emission sound pressure level LpA 78 dB A Measured according to DIN EN ISO 11201 accuracy class 2 Measured while idling without product at maximum speed The data on th...

Page 17: ...edle register 19 Spring magazine 20 Softer Recipe selection 1 Recipe start press 1 sec Change recipe name press 2 sec 2 View info text press 1 sec Specify info text press 2 sec 3 Injection pressure press 2 sec 4 Stroke per min press 2 sec 5 Mixer setting press 2 sec 6 Feed per stroke press 2 sec 7 Softer setting press 2 sec 8 Stopper setting press 2 sec 9 Specify batch text press 1 sec Batch setti...

Page 18: ...16 Stop Soft Mix Hard Mix Installation Removal Pickle mixer Softer installation and removal Access protection Access protection Curing chamber door Needle change Needle beam VI Conveyor belt Belt removal VII Filter Tool magazine VIII Cleaning IX ...

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