RPB radex Instruction Manual Download Page 3

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INTRODUCTION

The Radex filtration System (Comprising 
of the Radex Airline Filter and Radex 
CO Monitor) meets the following 
specifications when used in accordance 
with the User Instruction Manual.

ANSI / Compressed Gas Association 
Commodity Specification for Air, 
G-7.1-1989. 

Federal OSHA 29 CFR 1910.134 
“Compressor Operations for breathing 
Air” Army Corps of Engineers EM385-1-1, 
Section 30.F.04.

OSHA Regulations place the responsibility 
for the quality of compressed breathing 
air with the user. Compliance with 
federal, state, or local regulations is 
the responsibility of the user and this 
statement does not supersede any existing 
rules, regulations, or laws which may 
apply. The Radex Filtration system meets 
or exceeds CGA Grade-D specifications 
for air quality as adopted by OSHA, when 
the components are used in accordance 
with the manufacturer’s instructions and 
recommendations, the “system” meets 
or exceeds federal regulations presently 
in force. The user is under obligation to 
comply with any changes in the law or 
regulations which may occur.

The Breathing air supply compressor must 
be located in a safe, clean ambient air 
environment, constructed and situated 
so as to prevent entry of contaminated air 

into the air supply system and as detailed 
in OSHA Regulation (29 CFR 1910.134(i)) 
Total system Grade-D air quality must 
be tested at the time of initial setup. This 
“safe” location must be tested periodically 
using the correct instruments to ensure 
clean ambient air quality on a consistent 
basis. If the compressor is moved, retesting 
air quality is recommended. Should the 
compressor location or environment 
significantly change, the air quality should 
be retested. The compressor filters and oil 
level should be checked daily and changed 
during regular scheduled maintenance or 
when contaminated.

The Radex Airline Filter Part No. 04-900 is 
not capable of removing Carbon Monoxide 
and other toxic Gases from the Compressed 
Air and requires the Radex CO Monitor Part 
No. 08-200 to be connected to complete 
a system that is compliant with OSHA 
regulation 1910.134(i)(7) “For oil-lubricated 
compressors, the employer shall use a high-
temperature or carbon monoxide alarm, or 
both, to monitor carbon monoxide levels. If 
only high-temperature alarms are used, the 
air supply shall be monitored at intervals 
sufficient to prevent carbon monoxide in 
the breathing air from exceeding 10 ppm.”

Summary of Contents for radex

Page 1: ...INSTRUCTION MANUAL ADVANCED AIRLINE FILTER...

Page 2: ...Samoset Rd Royal Oak MI 48073 USA T 1 866 494 4599 F 1 866 494 4509 E sales us rpbsafety com www rpbsafety com Rpb Safety Asia pacific Headquarters 652 Halswell Junction Road Hornby South 8042 New Ze...

Page 3: ...located in a safe clean ambient air environment constructed and situated so as to prevent entry of contaminated air into the air supply system and as detailed in OSHA Regulation 29 CFR 1910 134 i Tot...

Page 4: ...not limited to the following Grade D air components O2 Oxygen CO2 Carbon Dioxide CO Carbon Monoxide H2O Water Moisture Content Hydrocarbons Oil Mist Total Particulates The maximum allowable level of t...

Page 5: ...air supply to the inlet must be shut off completely before performing any work on the Radex Airline Filter 1 The Radex Airline Filter should be assembled operated and maintained by trained and experi...

Page 6: ...ith the arrows on the filter You will hear a click when the base is in the final position Turn the filter in a clockwise direction and lock into position Note The base mount will only fit in two posit...

Page 7: ...ator assembly is tightened before mounting onto the Radex Airline Filter Use thread sealant on all fittings Fit the complete regulator assembly onto the top of the Radex Airline Filter lid Once the re...

Page 8: ...and check fitting for any air leaks tighten accordingly warning DO NOT over tighten fittings as over tightening could crack the Filter Casting To fit optional micro mist filter 04 925 first thread th...

Page 9: ...fold and tighten Thread all six 04 964 Couplers into the 04 065 Manifold and tighten The pressure relief valve must be connected to protect the Radex Airline Filter from over pressurizing Thread the c...

Page 10: ...ghten super high flow regulator assembly Note If the Pressure Gauge on the Super High Flow Regulator and the Pressure Gauge on the Manifold are reading more than 10psi apart your cartridge is blocked...

Page 11: ...onoxide and other toxic gases from the breathing air supply A Radex carbon monoxide monitor 08 200 must be used at all times Supplied air passing through this Radex Airline Filter must meet the requir...

Page 12: ...ten to 10ft lb torque 6 Record the data on the sticker supplied with the filter cartridge and place onto the Radex Airline Filter maintenence Filter cartridge replacement The filter cartridge should b...

Page 13: ...valve partially open to bleed the moisture When fitted with auto drain assembly 04 924 moisture will automatically drain from the unit as particles which could cause blockages LID BOLTS ORINGS The Rad...

Page 14: ...re Relief Valve 125 psi 04 916 7 3 8 Hex Nipple 04 917 8 Lid 04 918 9 Oring set of 2 04 919 10 Filter Cartridge APF 3100 11 Bolt Nut Washer set of 4 04 920 12 Body 04 921 13 Drain Tap 04 922 14 Base M...

Page 15: ...15 1 2 3 11 4 5 7 6 8 10 9 18 12 17 16 15 13 14 19...

Page 16: ...onoxide levels and temperature This data that provides certainty of monitor functioning and can be stored for up to two years allowing analysis of plant and field air quality 1866 494 4599 www rpbsafe...

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