4
3. Assembly instructions
**TOOLS NEEDED FOR ASSEMBLY
Medium size flat blade or Phillips/crosspoint
screwdriver, adjustable spanner or metric
spanner set
a) Body and Leg Assembly
1. Remove all loose articles from the inside
of the barbecue body.
2. Mount the body (32) onto the top of the
two arch posts (29) by threading M6x45
bolts (7), through the corners of the
barbecue body, through the body spacers
(10) and into the arch posts. Secure with
M6 nuts (39).
3. Attach the valves assembly (11) to the
control panel (26) using the M4x8 screws
(25). Push knobs (13) onto the valve
stems.
4. Mount the control panel onto the left arch
post using the M6x40 bolts (28) and M6
nuts (39) to secure into place. To fix the
control panel to the right arch post, use
the M6x40 bolts (28) and M6 nuts (39) to
simultaneously secure the handlebar
(27). Attach the right side of the handle
bar to the right arch post using the M6x40
bolts and M6 nuts.
5. Remove the retaining nut from the
pushbutton ignitor (12), insert the ignitor
into the control panel, and secure by
replacing the retaining nut.
6. Unscrew the outermost nut on the wired
end of the main electrode (30). Place the
collector box (31) into the barbecue by
feeding the wire of the electrode through
the small hole in the front bottom of the
barbecue body. Insert the electrode
(white colored) into the hole and secure
by screwing the nut back onto the
electrode’s wired end. Attach the end of
the wire onto the lead on the back of the
pushbutton ignition.
7. Slide the venturi tubes of the main burner
(3) through the openings in the bottom of
the barbecue body, and mount the burner
by screwing the mounting screws (40)
through the bottom of the barbecue body
and into the burner’s mounting brackets.
(Check to see that the collector box’s top
edge sits over the front edge of the
burner. Ensure the venturi tube openings
fit directly over the gas valves’ injectors.)
8. Lay the body (32) on its backside. Insert
the left legs (15) into the arch post (29) of
the barbecue body. The left legs are the
shorter pair of legs. Secure with M5x35
bolts (23), and M5 nuts (24). Repeat the
assembly process for the right legs (22).
9. Attach the bottom shelf (21) between the
legs (15, 22) using the M6x40 bolts (28)
and M6 nuts (39).
10. Slip the wheel axle pins (17) through the
wheels (16) and into the left legs (15) and
secure with R-clips (34). Stand the
barbecue upright.
b) Barbecue Body Assembly
1. Thread the grease cup holder (8) through
the hole in the bottom of the barbecue
body. The holder should hang freely from
its eyelet. Place the grease cup (9) into
the grease cup holder.
2. Replace the lava rock grid (2) into the
barbecue body. Ensure it lies level within
the body. Empty the lava rock (1) onto
the lava rock rack in a uniform layer 1-
rock deep.
3. Place the cooking grill (41) into the
barbecue body.
c) Hood Assembly
1. Attach the upper hinges (37) and gaskets
(38) to the hood (6) by using the M6x15
bolts (36) and M6 nuts (39). Attach the
lower hinges (35) and gaskets (38) to the
barbecue body (32) by using the M6x15
bolts (36) and M6 nuts (39).
2. Connect the hinges of the hood (6) to the
hinges of the barbecue body (32) using
the hinge pins (33) and R-clips (34).
3. Attach the handle (4) to the hood (6)
using the handle bolts (5).
