POWERBOR PB1000E Owner'S Manual Download

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PB1000E - W18XC1050\US - Revised 230712

G & J Hall Tools Inc. 830 Hanley Industrial Court, Brentwood, MO 63144 USA

Phone: (314) 968-5040 Fax: (314) 968-5543 e-mail: [email protected]

POWERBOR - PB1000E DRILL

OWNERS MANUAL

WARNING !

When using electric power tools basic safety
precautions should always be used to
reduce the risk of fire, electric shock and
personal injury.

Read all of these instructions before
attempting to operate this product and save
these instructions

Machine shown
PB1000E - without the
safety guard for clarity.

Summary of Contents for PB1000E

Page 1: ...halltools com POWERBOR PB1000E DRILL OWNERS MANUAL WARNING When using electric power tools basic safety precautions should always be used to reduce the risk of fire electric shock and personal injury Read all of these instructions before attempting to operate this product and save these instructions Machine shown PB1000E without the safety guard for clarity ...

Page 2: ...3 7 Disassembly and transportation 13 Operating instructions 1 Setting and testing 14 2 Tool changing Mounting of cutters into the arbor 14 Fitting the MT3 arbor 15 Removing the MT3 arbor 15 Using Twist Drills 15 3 Guards 16 4 Clamping of work Magnet Control 16 5 Limits on size of work piece and type of material Cutting Speeds Materials HSS cutters 17 Workpiece Material and size Limitations 17 6 G...

Page 3: ...ate Thickness 1 2 minimum recommended Sound Pressure Level 86 dBA Uncertainty 3 dBA Sound Power Level 99 dBA Uncertainty 3 dBA SPL at Operators Head 89 dBA 1 55m high x 1m distance Uncertainty 3 dBA Hand arm Vibration Less than 2 5 m s2 Uncertainty 1 5m s2 The vibration measurement was made under standard conditions in accordance with the requirements of BS EN 60129 1 2009 The actual vibration lev...

Page 4: ...verhead hazards Ear protection Ear defenders should be worn at all times whilst using this tool this tool exceed 85dB A Electrical enclosure risk of electric shock Read and understand the instruction manual before operating this tool Caution Attention Instruction Manual WEEE Waste of Electrical and Electronic Equipment This tool should be disposed of as Electrical Electronic Waste EXPLANATION OF S...

Page 5: ...wer tool should NOT be use in a wet or humid environment where water could be drawn into the power tools cooling and ventilation system If the power tool is used in the upside down position cutting fluids should not be used to prevent ingress of fluids into the electrical system cutting paste should be used instead This power tool should never be positioned on a workpiece between the electrode and...

Page 6: ...ns before plugging in the machine When carrying or moving tools always keep your fingers away from the switches Plugging in a power tool with the switches in the ON position could invite accidents Intentional Start up Before starting up the power tool always remove any adjusting keys or tools A wrench key left in a rotating part of the power tool may result in injury Over Reaching Never over reach...

Page 7: ...re it is also clean flat and clear of debris Always check the magnet is securely adhered to the work piece before commencing any drill operations Do not use other appliances on the same power receptacle any variation in voltage cause by other appliances could result in the magnet releasing Always us the tool on its own power receptacle This power tool can be used on a vertical surface or upside do...

Page 8: ...r tool should not be used until the damage has been repaired by a qualified electrician A damaged power cord will increase the risk of electric shock Using the Power Tool Outside Do not expose the power tool to rain or wet conditions water entering the power tool will increase the risk of electric shock When operating the power tools outside if required an extension cord rated for outdoor use shou...

Page 9: ...t was intended 7 Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use circular saws to cut tree limbs or logs 8 Dress properly Do not wear loose clothing or jewellery they can be caught in moving parts Non skid footwear is recommended when working outdoors Wear protective hair covering to contain long hair ...

Page 10: ... marked 19 Stay alert Watch what you are doing use common sense and do not operate the tool when you are tired 20 Check damaged parts Before further use of tool it should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its...

Page 11: ...and has sufficient hold on the work piece material The safety strap should be attached in case of power failure or machine malfunction The safety strap should NOT be used as an alternative to the magnet for clamping purposes Always ensure the strap is correctly fitted and the machine is secure BEFORE starting CONNECTION TO THE POWER SUPPLY Connection to the power supply is by 8 2 long cable and 3 ...

Page 12: ...ED PB1000E LOWERED ILLUSTRATED DESCRIPTION OF FUNCTIONS ELECTRO MAGNET BASE D LOOPS FOR SAFETY STRAP 2A FUSE MAGNET MAGNET ON OFF SWITCH MOTOR POWER INDICATOR MOTOR ON OFF SWITCH PINION SHAFT HANDLE x 3 GEAR SELECTORS SAFETY GUARD ARBOR DRILL UNIT MOTOR ...

Page 13: ...he machine is not in use it should be stored in the carrying case provided Any cutters should be removed after use The drill unit should be wound down into a low position The three pinion handles need to be removed before placing the tool in the case Any additional tools or accessories should be stored in the case Make sure the case is securely closed and latches are secure before lifting the carr...

Page 14: ...t it must be replaced BEFORE using the power tool DO NOT use the safety strap as an alternative clamping method the electro magnet should have good magnetic adhesion at all times whilst using this power tool D LOOP RATCHET STRAP The holder for the cutting tool is known as the arbor The arbor is designed to accept Powerbor 3 4 Weldon shank annular cutters For cutters above 2 1 2 diameter a larger 1...

Page 15: ...RBORr tool properly To fit the MT3 arbor A into the machine First ensure that both the arbor and the morse taper socket are clean and free of dirt or debris and have no damage which could prevent the taper from seating correctly It may be necessary to turn on the magnet to hold the machine in position Push the arbor into the spindle and then tap it home firmly preferably with a copper mallet Check...

Page 16: ...JUSTING SCREW CLAMPING MAGNET CONTROL An electro magnet is used for clamping the tool onto the workpiece The magnet is controlled by the magnet switch F located at the bottom of the control panel O indicates magnet OFF I indicates magnet ON Ensure the magnet switch is OFF before connecting the power supply Ensure the magnet is clean and free from debris and that the machine is on a flat clean ferr...

Page 17: ...el 1 00 High Tensile 0 37 0 37 0 75 1 25 1 62 2 0 2 37 2 75 3 12 Cutter Diameter inches Material Surface Speed Inches min Cutting Speeds Metric Aluminium 60 Brass 45 Mild Steel 24 High Tensile 9 Material Surface Speed M min WORKPIECE MATERIAL AND SIZE LIMITATIONS MAGNET The electro magnet clamping force is measured as the pull off load when clamped on a steel plate EN10025 S235J or its equivalent ...

Page 18: ...rt when the power is resumed until the motor control is operated again The motor indicator neon L illuminates to show when the motor has a power supply H L OPERATION SPINDLE SPEED CONTROL The speed of the motor on the PB1000E can be controlled by changing the gear ratio switches J or K to position I or II The gear selector switches are located on either side of the drill unit gearbox when viewed f...

Page 19: ...ed the pinion shaft and handle assembly can be withdrawn The pinion shaft and handle assembly can then be mounted on the opposite side of the machine taking care to ensure the pinion gear teeth engage with the rack teeth The pinion shaft end cap and its hexagon head cap screw should then be replaced and re tightened C D E OPERATION NORMAL OPERATOR POSITION The normal operator position is as shown ...

Page 20: ...andles provided Proceed with caution apply pressure gradually until the cutter has formed a groove of approx 1 8 Once a groove is established the pressure can be increased DO NOT apply excessive pressure if excessive pressure is required it is a sign the cutter may be worn continuing to use a worn cutter will result in damage to the drill motor If the drill motor slows significantly under load eas...

Page 21: ...lows the drill to be mounted on a pipe or cylindrical object the magnet attaches to the saddle so the material of the workpiece does not need to be magnetic connect the wires with the fixing screw O then replace the motor end cap The brushes on this drill unit have an auto stop feature when the brush reaches its wear limit the motor will stop until the brushes are replaced For best performance and...

Page 22: ...rly maintained tools can cause accidents Use only Powerbor recommended accessories accessories made for other power tools may not be suitable and could become hazardous when used SERVICE the power tool properly with the carrying handles provided Only trained repair personnel should perform tool service Service or maintenance performed by untrained personnel could result in a risk of injury When se...

Page 23: ...23 PB1000E W18XC1050 US Revised 230712 PB1000E WIRING DIAGRAMS ...

Page 24: ...1 18X6231 SIDE FIXING CASTING 12 18Y153 DRILL GUARD 13 18X612 RETAINING BRACKET 14 18X524 PINION END CAP 15 18X502 PINION BUSH 16 18Y154 PINION SHAFT 17 18X718 HANDLE Item Part No Description 18 18X520 KNOB 17 18 18Y156 HANDLE KNOB 19 18X430 CABLE RESTRAINT 19A 18X519 A CONDUIT GLAND 20 18Y184 CONDUIT LEAD 21 18X503 A MAINS CABLE 110V US 23 18X1025 REAR PANEL PLATE 24 18X515 BRIDGE RECTIFIER 25 18...

Page 25: ...Pin 39 18ZE38 Clutch assembly EIB 7154A493 40 18ZD40 Grooved Bearing 6000 41 18ZD41 Needle Bearing RNA 4900 42 18ZD42 Washer 43 18ZD43 Grooved Bearing 6005 2RS 44 18ZD44 Circlip 47 1 75 45 18ZD45 Grooved Bearing 6006 2RS 46 18ZD46 Washer 47 18ZD47 Circlip 55 2 48 18ZE48 Thrust washer EIB 80200503 49 18ZG49 Coupling Wheel Item Part No Description 50 18ZD50 Gear Coupling Half 51 18ZE51 Gear Cluster ...

Page 26: ... ARBOR SPRING 9 18X628 MT3 ARBOR PISTON 10 18X206 19MM INTERNAL CIRCLIP 52 18X207 MT3 ARBOR WASHER 53 18X204 M10 x 10 CUP POINT SCREW Item Part No Description 12 18Y153 DRILL GUARD 80 81 Item Part No Description 80 18X535 HOOK STRAP ASSEMBLY 81 18X533 RATCHET STRAP ASSEMBLY PB1000E DRILL GUARD PB1000E SAFETY STRAPS ...

Page 27: ... 18X342 SPACER PLATE 4 18X343 CLAMP PLATE 5 18X341 STUD 6 18X340 LARGE WASHER 7 18X336 M20 NYLOC NUT DIN 985 TYPE T 8 18X339 CAM 9 18X335 GLACIER BUSH FMB 1612 DU 10 18X337 HANDLE 3282 M 11 18X338 WASHER 19 7 x 6 5 x 1 6 12 18X201 M6 x 20 SHCS 13 18X249 M5 x 10 SHCS PB1000E SB OPTIONAL SWIVEL BASE PARTS ...

Page 28: ...ity EMC Generic standards Emission standard for industrial environments According to the regulations 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2006 42 EC Machinery Directive Signed Date 19 04 11 P D Edwards Managing Director G J Hall Inc 830 Hanley Industrial Court Brentwood MO 63144 United States of America Phone 314 968 5040 Fax 314 968 5543 Email sales gjhalltools com Web www g...

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