Royal R-CAST Page 4 Owner'S Manual And Installation Instructions Download

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Catalog #

Description:

R-CAST

Direct Vent Wall Furnace - Black - Natural Gas, Standing Pilot.

R-CASTL

Direct Vent Wall Furnace - Black - Propane Gas, Standing Pilot.

R-CAST-A

Direct Vent Wall Furnace - Porcelain Enamel (Almond) Natural Gas, Standing Pilot.

R-CAST-AL

Direct Vent Wall Furnace - Porcelain Enamel (Almond) Propane Gas, Standing Pilot.

R-CAST-G

Direct Vent Wall Furnace - Porcelain Enamel (Green) Natural Gas, Standing Pilot.

R-CAST-GL

Direct Vent Wall Furnace - Porcelain Enamel (Green) Propane Gas, Standing Pilot.

HBK95

Fan Kit, 160 CFM, variable speed, Thermostat “ON/OFF”.

12-99

30750B

R-CAST SERIES WALL FURNACE

III. APPLIANCE SYSTEM COMPONENTS.

The table below is a list of only those components which may be safely used with this appliance.

SLD Series

Venting System Components

Catalog #

Description:

908B

6'' Black Vent (4''/6

'')

907B

9'' Black Vent (4''/6

'')

906B

12'' Black Vent (4''/6

'')

SL-12D

12'' Galvanized Vent (4''/6

'')

904B

24'' Black Vent (4''/6

'')

SL-24D

24'' Galvanized Vent(4''/6

'')

903B

36'' Black Vent (4''/6

'')

SL-36D

36'' Galvanized Vent (4''/6

'')

902B

48'' Black Vent (4''/6

'')

SL-48D

48'' Galvanized Vent(4''/6

'')

912B

12'' (12” - 17”) Adjustable Vent Black

945B

45° Elbow Black

SL-45D

45° Elbow Galvanized

990B

90° Elbow Black

SL-90D

90° Elbow Galvanized

940

Round Ceiling Support/Wall Thimble

941

Cathedral Ceiling Support Box

SL-F6D

Flashing 0/12 - 6/12

SL-F12D

Flashing 7/12 - 12/12

Summary of Contents for R-CAST

Page 1: ...mination system FOR YOUR SAFETY The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your buildi...

Page 2: ...ITURE AND DRAPERIES 3 CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SUR FACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION 4 YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE 5 CLOTHING OR OTHER FLAMMABLE MATERI AL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE 6 ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN AP...

Page 3: ...se Installation and Operating Instructions All components are A G A or UL safety certified Canada Certification The R Cast Series Room Heater has been tested in accordance with CSA 2 33 M98 and has been listed by UL for installation and operation as described in these Installation and Operating Instructions All components are C G A or C S A safety certified Local Codes Check with your local buildi...

Page 4: ... CAST SERIES WALL FURNACE III APPLIANCE SYSTEM COMPONENTS The table below is a list of only those components which may be safely used with this appliance SLD Series Venting System Components Catalog Description 908B 6 Black Vent 4 6 5 8 907B 9 Black Vent 4 6 5 8 906B 12 Black Vent 4 6 5 8 SL 12D 12 Galvanized Vent 4 6 5 8 904B 24 Black Vent 4 6 5 8 SL 24D 24 Galvanized Vent 4 6 5 8 903B 36 Black V...

Page 5: ...talog Description SL SCD Storm Collar SL FWD Wall Firestop 1 pair SL FCD Ceiling Firestop SL WBD Wall Strap 982 Snorkel Termination 14 971 Horizontal Kit Horizontal Termination Cap One 90 Black Elbow Wall Thimble 24 Black Pipe 11 14 5 8 Adjustable Vent 984 Horizontal Termination Cap ...

Page 6: ...7 99 6 30750A R CAST SERIES WALL FURNACE TYPICAL ASSEMBLY ...

Page 7: ...R CAST SERIES WALL FURNACE Retro Fit Installation Vertical Flat Ceiling Horizontal Termination Cathedral Ceiling COMMON INSTALLATIONS 7 99 7 30750A ...

Page 8: ...is 30 000 Btu hr Manifold pressure for this heater is 1 7 3 5 inches water column for natural gas and 5 4 11 0 inches water column for propane gas This heater has a variable adjust manifold A 1 8 NPT plugged tapping is provided on the gas control valve near the outlet to the main burner immediately upstream of the gas supply connection to the heater accessible for a test gage connection Pressure t...

Page 9: ... or equivalent Rutland Inc Fireplace Mortar 63 or equivalent Dow Corning 732 or equiva lent Tools and building supplies normally required for installation Tools Saw Pliers Phillips Screwdriver Tape Measure Plumb Line Level Electric Drill and Bits Framing Square High Temperature Sealant Material STEP 1 Positioning the appliance This appliance may be placed on a combustible or non combustible contin...

Page 10: ...2 inches 30 cm minimum K Clearance to mechanical air supply inlet 6 feet 1 8 m minimum L Clearance above a paved sidewalk or paved driveway located on public property 7 feet 2 1 m minimum Use of a DCS200 will reduce this dimension to as low as 12 inches 30 cm M Clearance under veranda porch deck or balcony 12 inches 30cm minimum A vent must not terminate directly above a sidewalk or paved driveway...

Page 11: ... indentations located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings By orienting the four 4 pipe indentations so they match and slide into the four 4 entry slots on the male ends See Figure 5 Push the pipe sections com pletely together then twist lock one section clock wise approximately one quarter turn until the two sect...

Page 12: ... the ceiling and mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system You may wish to relocate the appli ance or to offset to avoid cutting load bearing mem bers Note For buildings with vinyl siding a Vinyl Siding Standoff should be installed between the vent cap and the exterior wall Attach the Vinyl Siding...

Page 13: ...equired This is mea sured on the horizontal actual length may be larger depending on the pitch of the roof Cut out and frame the opening See chapter 25 of the Uniform Building Code for Roof Framing details A one inch minimum air space clearance must be maintained between the vent system and the roof Assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the ...

Page 14: ...ration Trees buildings adjoining roof lines adverse wind conditions etc may create a need for a taller vent system should down drafting occur Roof Pitch H Min Ft Flat to 6 12 1 0 6 12 to 7 12 1 25 Over 7 12 to 8 12 1 5 Over 8 12 to 9 12 2 0 Over 9 12 to 10 12 2 5 Over 10 12 to 11 12 3 25 Over 11 12 to 12 12 4 0 Over 12 12 to 14 12 5 0 Over 14 12 to 16 12 6 0 Over 16 12 to 18 12 7 0 Over 18 12 to 2...

Page 15: ... through the chim ney and another person should pull the liner from the bottom with the rope guiding the liner down the chimney Extend and run the 4 gas vent liner down the chimney leaving 10 extending from the top of the chimney stack Install and secure the vertical termination adapter onto the chimney Place and secure the Termination Cap on the vertical termination adapter with the screws provid...

Page 16: ...es or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition This heater can be used with a thermostat Note This heater DOES NOT require a 110VAC supply for operation 1 Optional Accessories Requirements Optional acces sories may be added now or at a later date The optional fan kit HBK95 requires a 110VAC supply 1a Optional Wall Thermostat The use of a millivolt ther ...

Page 17: ...R CAST SERIES WALL FURNACE 12 99 17 30750B Figure 16 Wiring Diagram Figure 17 HBK95 Fan Wiring Diagram ...

Page 18: ...and position the log all the way to the back of the support See Figure 20 Figure 21 Positioning the Front Log 2 Place the Front Log directly behind the front por tion of the burner tube with the center detent of the log straddling the tube in the center of the burner assembly The Front Log will then rest on the Front Log Supports See Figure 21 B Removing the Glass Remove Glass Frame Assembly by pu...

Page 19: ...ing solution For example a glass cleaner or for stubborn film an oven cleaner Apply an adequate amount to the glass and wipe off with a damp cloth Be sure all cleaner is thoroughly rinsed from the glass Step 11 Install the Glass After cleaning the glass carefully place it into the frame assembly Slide the slots of the bottom of the frame assembly over the screws on the front of the firebox Replace...

Page 20: ...mostat set to lowest setting 3 Open control access panel 4 Find the pilot The pilot is inside the combustion chamber next to the main burner 5 If the gas control knob is at the OFF position go to step 7 If the gas control knob is at the ON position go to step 6 6 If the pilot light went out during normal use with the gas control knob at the ON position turn the gas control knob to the OFF position...

Page 21: ...lame should get taller and darker The appliance may produce a noise caused from metal expansion and contraction as it heats up and cools down This noise is similar to one that a furnace or heat duct may produce and does not affect the opera tion or longevity of the unit Keep the control compartment logs and burner area surrounding the logs clean by vacuuming or brushing at least twice a year SEASO...

Page 22: ... water CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Note If the air shutter is open all the way and the flames remain sooty shut off gas to the appliance and contact a qualified gas service technician Cleaning the Burner and Control Compartment Keep the burner compartment clea...

Page 23: ... connect to ON OFF switch junctions at valve If burner comes on replace wires Check burner orifice remove blockage Replace thermopile Check burner place on orifice Check for loose connections verify wiring See Figures 16 and 17 Replace valve A Intermittent short in ON OFF wiring sys tem B Defective thermopile Have a qualified service technician check venting system for blockage i e bird nests dama...

Page 24: ...R CAST SERIES WALL FURNACE 12 99 26 30750B THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 25: ...bor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered by this warranty 6 Components and parts made by other manufacturers whether sold with the Product or added thereafter are NOT covered by this warranty 7 This warranty will be void if a Any parts or components made by other manufacturer...

Page 26: ...Attention INSTALLER Please return these Operating Installation Instructions to the Consumer Hearth Technologies Inc 20802 Kensington Blvd Lakeville MN 55044 2 00 28 30750 REV C ...

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