Table of Contents
I.Listings and Code Approvals................................................................................................................... 3
II.
Description of the R-CAST Wall Furnace...................................................................................... 3
III.
Heater System Components ........................................................................................................ 4
IV.
Pre-Installation Preparation........................................................................................................... 8
A. Gas Pressure........................................................................................................................... 8
B. High Altitude Installation .......................................................................................................... 8
C. Clearances............................................................................................................................... 8
V.
Step-By-Step Installation of the System........................................................................................ 9
A. Horizontal Termination............................................................................................................. 9
B. Vertical Termination ................................................................................................................12
C. Existing Masonry Chimney Installation....................................................................................14
D. Retrofit Class A Metal Chimney Installation.............................................................................15
VI.
Operating Instructions...................................................................................................................20
VII.
Maintenance Instructions ..............................................................................................................22
VIII.
Trouble Shooting...........................................................................................................................23
IX.
Replacement Parts........................................................................................................................24
Warranty........................................................................................................................................27
12-99
2
30750B
R-CAST SERIES WALL FURNACE
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Safety Precautions:
1.
PLEASE READ THESE INSTALLATION
INSTRUCTIONS COMPLETELY BEFORE
BEGINNING INSTALLATION PROCEDURES.
FAILURE TO FOLLOW THEM COULD CAUSE
AN APPLIANCE MALFUNCTION RESULTING
IN SERIOUS INJURY AND/OR PROPERTY
DAMAGE.
2.
DUE TO HIGH TEMPERATURES THE APPLI-
ANCE SHOULD BE LOCATED OUT OF TRAF-
FIC AND AWAY FROM FURNITURE AND
D R A P E R I E S .
3 .
CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH SUR-
FACE TEMPERATURES AND SHOULD STAY
AWAY TO AVOID BURNS OR CLOTHING
I G N I T I O N .
4 .
YOUNG CHILDREN SHOULD BE CAREFULLY
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
5 .
CLOTHING OR OTHER FLAMMABLE MATERI-
AL SHOULD NOT BE PLACED ON OR NEAR
THE APPLIANCE.
6.
ANY SAFETY SCREEN OR GUARD
REMOVED FOR SERVICING AN APPLIANCE
MUST BE REPLACED PRIOR TO OPERAT-
ING THE APPLIANCE.
7 . WARNING! DO NOT OPERATE APPLIANCE
WITH THE PANEL(S) REMOVED, CRACKED
OR BROKEN. REPLACEMENT OF THE
PANEL(S) SHOULD BE DONE BY A
LICENSED OR QUALIFIED SERVICE PER-
S O N .
8 .
INSTALLATION AND REPAIR SHOULD BE
DONE BY A QUALIFIED SERVICE PERSON.
THE APPLIANCE SHOULD BE INSPECTED
BEFORE USE AND AT LEAST ANNUALLY BY
A QUALIFIED SERVICE PERSON. MORE
FREQUENT CLEANING MAY BE REQUIRED
DUE TO EXCESSIVE LINT FROM CARPET-
ING, BEDDING MATERIAL, ETC. IT IS
IMPERATIVE THAT CONTROL COMPART-
MENTS, BURNERS AND CIRCULATING AIR
PASSAGEWAYS OF THE APPLIANCE BE
KEPT CLEAN.
9 .
ENSURE THAT THE FLOW OF COMBUSTION
AND VENTILATION AIR NOT BE OBSTRUCT-
E D .
1 0 .
ENSURE THAT ADEQUATE COMBUSTION
AND VENTILATION AIR ARE PROVIDED.
