Royal Enfield Hunter 350 Owner'S Manual Download Page 62

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Royal Enfield Hunter 350

PARKING

PARKING MOTORCYCLE ON SIDE

Select a firm, flat
surface.

Lower side and gently
tilt motorcycle to the
left till it rests firmly.

WARNING

Always park the motorcycle on a firm and flat surface.
Parking in a soft ground may cause to sink and the
motorcycle to fall, causing injury to you or to others and
damage to the motorcycle parts.

Summary of Contents for Hunter 350

Page 1: ...ROYAL ENFIELD OWNER S MANUAL BS VI S I N G L E C H A N N E L ...

Page 2: ...0 210 0007 1 Roadside Assistance 2 Product Update 3 Feedback 4 Dealer Locator royalenfield www royalenfield com Support royalenfield com Download the ROYAL ENFIELD APP and explore more To access dealer details scan the QR code ...

Page 3: ...Nimble in traffic Fun and Simple City Ride Fun to Ride on city and highway both Simple yet stylish Cool motorcycle with vibrant CTG options This manual will guide you and help you to operate and maintain your Hunter 350 motorcycle the right way Please do avail all the services at your nearest Royal Enfield Authorised Service Centre ensuring your ride gets the best care always Do read through the t...

Page 4: ...the model you own Accessories and features may not be part of standard equipment Technical specifications are subject to change without prior notice at the sole discretion of Royal Enfield Copyright 2022 Royal Enfield A unit of Eicher Motors Ltd All Rights Reserved No part of this manual shall be copied distributed or otherwise dealt without the express permission in writing from Royal Enfield DIS...

Page 5: ...ts 24 Operation of controls 27 Warning indications and safety systems 47 Pre operational checks 51 Running in period 52 Starting 53 Gear shifting riding and stopping 57 Parking 60 Tools kit 61 First aid kit 62 Minor maintenance tips 63 Rear suspension setting 77 Long trip precautions 79 Washing procedure 80 Storage precautions 83 Environment care 84 Periodic maintenance chart 85 Warranty terms and...

Page 6: ...s Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle WARNING Indicates a potentially hazardous situation Disregarding this message will result in injury to rider or other persons CAUTION This message if disregarded will result in damage to the motorcycle NOTE Indicates important and useful messages for better undering ...

Page 7: ...o Street Locality Town City Country Contact No Res Off Mobile Email Licence No Valid till Model Color Engine No VIN No Tyre make Front Rear Tyre Nos Front Rear Battery make Battery No Sold by Date of Sale PERSONAL AND MOTORCYCLE INFORMATION ...

Page 8: ...uine Royal Enfield spare parts and approved accessories Use of other manufacturer s parts may affect the performance of your motorcycle and render the motorcycle void of warranty SAFE RIDING TIPS GUIDELINES Visit your Royal Enfield Authorised Service Centre for details Whenever refueling your motorcycle please exercise utmost caution and carefully observe the following guidelines Refuel in a well ...

Page 9: ...g original parts may adversely affect performance and could result in accident A new motorcycle must be operated according to the special running in procedure See running in procedure mentioned in respective section Operate motorcycle only at moderate speeds and out of traffic until you have become thoroughly familiar with its operation and handling characteristics under all conditions Do not exce...

Page 10: ...ces Slippery road surfaces These forces may affect the handling characteristics of your motorcycle If this happens reduce speed of the motorcycle to a controlled condition Do not apply brake abruptly Operate your motorcycle defensively Remember that a motorcycle does not afford the same protection as an automobile in an accident One of the most common accident situations occurs when the rider driv...

Page 11: ...dling For your personal welfare all the listed service and maintenance recommendations should be performed Lack of regular maintenance at the suggested intervals may affect the safe durability longevity operation of your motorcycle Avoid any contact with the exhaust system when hot Wear clothing that will completely cover the legs while riding The exhaust system gets very hot when the engine is ru...

Page 12: ...roblems that occur in the operation of your motorcycle Failure to do so may aggravate an initial problem cause costly repairs and jeopardize your personal safety Do not tow a motorcycle The steering and handling of the towed motorcycle will be impaired due to the force of the towline If a motorcycle must be transported use a truck or a trailer Do not pull a trailer behind a motorcycle Towing a tra...

Page 13: ...t be transported use a truck or a trailer Keep to the correct side of the road center line when meeting oncoming vehicles Actuate your turn signals and exercise caution when passing other vehicles going in the same direction Never try to pass another vehicle going in the same direction at street intersections on curves or when going up or down a hill At street intersection give the right of way to...

Page 14: ... on a firm and flat surface to prevent it from falling over Protect your motorcycle against theft After parking your motorcycle ensure that the steering head is locked and then remove the ignition key When intending to turn signal at least 100 feet 30 5 m before reaching the turning Be close to the center line unless local rules require otherwise slow down and then turn carefully Never jump a traf...

Page 15: ...ects seen in this type of mirror will look smaller and farther away than when seen in a flat mirror Use care when judging the size or distance of vehicles objects seen in these mirrors NOTE To establish the relative distance of vehicles objects behind your motorcycle through the mirrors adjust each mirror in such a way that a small portion of your shoulder is visible and a large portion behind you...

Page 16: ...riding solo carrying a pillion or payload on an accessory equipped motorcycle Keep luggage weight concentrated close to the motorcycle and as low as possible this minimizes sudden shift in the motorcycle s center of gravity Distribute weight evenly on both sides of the motorcycle Do not load bulky items behind the rider or add weight to the handlebars or front forks Re check the luggage periodical...

Page 17: ...ide the motorcycle Royal Enfield cautions you against use of non ard parts such as aftermarket and custom made extended front forks which may adversely affect the performance and handling of the motorcycle Removing or altering original parts may adversely affect the performance of the motorcycle causing an accident which could result in serious injury or loss of life Do not ignore model design spe...

Page 18: ...missible overall weight or the axle loads If your motorcycle is equipped with saddlebags a windshield or a passenger backrest be prepared to reduce operating speed to maintain stability WARNING A high payload alters the handling characteristic and increases the stopping distance of the motorcycle Riding off road riding with more than one passenger or carrying weight exceeding the maximum weight ra...

Page 19: ...Stroke 85 8 mm Engine capacity cc 349 34 cc Compression ratio 9 5 1 Max power 20 2 bhp 6100 rpm Max torque 27 Nm 4000 rpm Idle RPM 1050 100 rpm Starting E Start Air filter element Paper element IGNITION SYSTEM Ignition type ECU controlled with ECU map number Spark plug gap 0 7 to 0 8 mm Spark plug YR7MES M12 Bosch ...

Page 20: ... 1 300 4th 1 040 5th 0 875 Final drive Chain Secondary sprocket ratio 2 800 1 Drive chain links 104 links CHASSIS Frame Twin downtube spine frame Suspension Front Telescopic 41 mm forks 130 mm travel Rear Twin tube emulsion shock absorbers with 6 step adjustable preload 90 mm travel Brakes Front disc 300 mm fixed disc with twin piston floating caliper Rear drum 153 mm Drum ABS Single channel ...

Page 21: ...ssure Tyre pressure Solo With pillion Front 29 psi 29 psi Rear 32 psi 33 psi Steering lock Integrated with ignition lock 43 deg Fuel type Petrol upto E10 minimum Fuel tank capacity 13 l Minimum octane rating 91 RON Low fuel warning 4 l Including dead stock Fuel dead stock 1 5 0 5 l Theabovevaluesareapproximateandtheactualfuel filling capacity will vary from the values mentioned ...

Page 22: ... V LED Neutral lamp tell tale 12 V LED Turn signal tell tale 12 V LED Turn signal 12 V 10 W x 2 nos Horn Single tone 2 5 A Charger Port USB 2 0 Type A 5 V 2 A output WARNING Using bulbs other electrical gadgets other than specified rating may lead to over loading erratic behaviour premature failure of electrical system Modifications on the motorcycle which are not approved by Royal Enfield may not...

Page 23: ...easurement Saddle height 800 mm WEIGHTS Kerb weight 90 fuel 177 kg Gross vehicle weight 360 kg NOTES Values Dimensions given above are for your guidance only In view of continuous improvements being done on our products the specifications are likely to change without prior notice Do not use the vehicle beyond the allowed gross weight The suspensions and tyres are designed to perform only to the ma...

Page 24: ...synthetic Royal Enfield fork oil SWASTIK DOT 4 Capacity Refill 1 7 l Approx Dry fill 2 2 l Approx 452 2 5 cc Front 87 ml CAUTION Use of wrong grade mixed grade oil will reduce the life of the moving parts and seriously affect performance NOTE Recommendation subject to change without notice Do not mix DOT 4 other brake fluids together ...

Page 25: ...on the right side steering head tube in the form of label FRAME NUMBER M E3 53 D 5F XX 2X XX XX X J3A5FBL2001052 ENGINE NUMBER Identification of the engine serial number and its production details It is illegal to tamper with the engine number as it is the only means of identifications of the engine ...

Page 26: ... E F 19 30 1 2 3 5 6 7 8 4 11 13 14 10 9 12 1 Turn signal switch 2 Horn button 3 Rear view mirror left side 4 Day flash switch 5 High beam Low beam switch 6 Charging port 7 Instrument cluster 8 Ignition key 9 Tripper If fitted 10 Engine kill switch 11 Info switch 12 Rear view mirror right side 13 Electric start switch 14 Fuel tank cap ...

Page 27: ...yal Enfield Hunter 350 25 LOCATION OF KEYPARTS 1 5 6 7 8 8 2 4 3 1 Right trafficator rear 2 Right side panel 3 Starter motor 4 Spark plug 5 Brake lever front 6 Right trafficator front 7 Horn 8 Brake pedal ...

Page 28: ...Royal Enfield Hunter 350 26 1 2 3 4 5 6 7 1 Left trafficator front 2 Fuel tank 3 Left side panel 4 Seat 5 Left trafficator rear 6 Side stand 7 Gear change pedal LOCATION OF KEYPARTS ...

Page 29: ... anticlockwise direction to lock the steering system Turn the key in the clockwise direction to unlock the steering FUEL TANK CAP Turn key clockwise to open Press cap to lock with key in position WARNING Do not overfill the fuel tank Fill fuel only till the bottom of anti splash plate Over filling may result in gasoline entering the EVAP canister and may damage the evaporative emission system ...

Page 30: ... cap is open FUEL TANK 1 Fuel tank mouth 2 Splash arrestor 3 Maximum fuel level WARNING Do not overfill the fuel tank Fill upto maximum fuel level stop filling when the fuel reaches the bottom of splash arrestor Failure to do so will lead to canister damage or can cause fuel spill out of fuel tank Petrol is highly explosive Please ensure there are no open flames or sparks nearby while refuelling a...

Page 31: ...0 29 OPERATION OF CONTROLS ENGINE STOP SWITCH Engine OFF Engine ON CAUTION In case of prolonged stoppage of vehicle please turn off ignition key to avoid discharge of battery ǳ67 57 6 7 Push hold till engine starts HORN Press ...

Page 32: ...Royal Enfield Hunter 350 30 OPERATION OF CONTROLS DAY FLASH Push for head light flash TURN SIGNAL SWITCH ȨLeft turn signal ON ȩ OFF Push to cancel ȪRight turn signal ON DIMMER SWITCH High beam Low beam ...

Page 33: ...TROLS SEAT Insert the ignition key on RH side panel and turn it clockwise Pull the side panel outside for opening the same Pull the seat release cable to release seat lock Lift the seat from rear end and slide it towards tail lamp to remove seat ...

Page 34: ...Royal Enfield Hunter 350 32 OPERATION OF CONTROLS INFO BOTTON MANAGEMENT DETAILS LCD SEQUENCE Info switch press 1 s ODO TRIP A TRIP B NOTE For trip re set press info button for T 3 s ...

Page 35: ...during other riding conditions 0 0 2 0 40 60 8 0 1 0 0 2 0 4 0 60 80 100 1 2 0 1 4 0 1 6 0 MPH km h 88888 8km miles TRIP ODO E F 9 10 12 1 8 7 5 6 4 2 3 11 OPERATION OF CONTROLS INSTRUMENT CLUSTER 1 Fuel gauge 2 ODO meter 3 Low fuel indicator 4 Speedometer 5 High beam 6 Neutral indicator 7 Left Right turn indicator 8 Low battery 9 ABS MIL 10 EFI MIL 11 Service reminder 12 Trip meter A B ...

Page 36: ...l is ON Please plan for scheduled service at an authorised service center 88888 8km miles TRIP ODO E F Service reminder can be reset only by authorised personnel at service centre after service is completed Service reminder symbol will flash on as per below distance input from odometer i 1st service 450 km ii 2nd service 4 900 km iii From there on for every 5 000 km from previous value ex 9 900 14...

Page 37: ...km miles TRIP ODO E F TRIP A B Trip A B indicates distance travelled in particular trip 88888 8km miles TRIP ODO E F WARNING Never attempt to operate the info buttons while riding the motorcycle Doing so will cause loss of concentration and unstable riding leading to a potential accident Resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle ...

Page 38: ...nd release INFO switch Press and release INFO switch Press and hold INFO switch for 3 seconds and release Press and hold INFO switch for 3 seconds and release Turning Ignition key ON displays ODO km in cluster and enter into Trip A mode Trip A display mode and enter into Trip B mode Trip B display mode and enter into ODO mode Reset Trip A km value Reset Trip B km value ...

Page 39: ...l switch off as soon as engine is started If battery voltage is below 12 V indicator will glow continuously indicating a low battery 6 EMS malfunction indication Will be continuously ON in case of EMS malfunction 7 ABS MIL Will be continuously blinking during initial check up until or after vehicle running for a particular distance speed and will turn OFF if system is ok then will light up again i...

Page 40: ...st segment blinking along with low fuel tell tale ON for low fuel condition 8 0 0 1 4 88888 8km miles TRIP ODO E F WARNING Do not use the motorcycle for long duration with the fuel indication in last segment blinking Refuel at the earliest Failure to do so will cause the motorcycle to run out of fuel and get stranded In addition to causing serious damage to the fuel pump CAUTION Do not run motorcy...

Page 41: ...dling the smartphones This device works based on bluetooth connectivity with navigation search based on RE Mobile app with the support of Google Maps Device is capable of showing turn by turn navigation on a custom designed round colour TFT with uniquely designed arrow font designed intuitively for ease of riding Background display can be switched between day mode and night mode which can be selec...

Page 42: ...after destination is reached User can select day and night mode through RE Mobile app only Mobile phone low battery indication 152 7 km 20M 1 2 3 4 DISCLAIMER Tripper unit display may look dull during sun overhead conditions this is normal and due to impact of direct sunlight on the unit customers to refer during other riding conditions 1 Distance to destination or ETA 2 Primary direction or next ...

Page 43: ...after the primary direction will be shown only when primary turn is less than 100 m if there is no turn the display will be blank in this region Distance to destination or ETA Shows the total distance to destination or Estimated Time of Arrival based on used selection from RE Mobile app Smartphones compatible version to use RE Mobile app Compatible with Android and iOS Android Support Current vers...

Page 44: ...e Helmet Built with Google SW version PIN no display If pairing is initiated one time Clock Green helmet Tripper ln caseof connection lost no input in paired mode tripper will show clock a lf no connection is established b If connection is established but no navigation input is observed c Once destination is reached ...

Page 45: ...plication For first time pairing user needs to enter the secured pin shown on tripper through RE Mobile app to setup the device after that auto pairing will happen if same device is connected Everytime the tripper is paired the clock time will sync with mobile time after which it will continue to runwithinternalclockevenincaseofdisconnection there will be time difference between time shown on inst...

Page 46: ...fore usage Disable battery optimisation settings low battery cut off setting of smartphone for navigation to work in low battery mode RE Mobile app works only with Android Current Version 2 and iOS Current Version 1 versions for other lower versions performance lag can be expected Tripper bluetooth version is V4 2 RE Mobile app works with bluetooth version 4 2 and N 1 0 for other lower versions pe...

Page 47: ...le for any damage to smart phones Do not use any other device other than mobile phones only one mobile shall be charged at one point of time Ensure proper insertion of USB cable damages due to hard wrong insertion of cable will not be entertained in warranty Do not leave the USB port cap partially opened closed to avoid any short circuit when not in use Do not insert any metal or conductive materi...

Page 48: ...r and will vary for different make mobile phones depending on smart phone battery capacity SOC and smart phone charging circuits CAUTION Customer to ensure USB port cap is closed and locked properly when not in use warranty will not be provided if port cap is damaged and not sealed properly If high current draw greater than 2 5 A is observed USB charger will shutdown please check your smart phone ...

Page 49: ...d of 8 0 0 1 4 the vehicle This will help the rider to control the motorcycle An ABS indicator lamp is provided in the cluster as shown in the adjacent image to warn the rider in the event of any malfunction of the ABS When the ignition and kill switch are switched ON the ABS sign lights up and Blinks till the motorcycle attains a speed of 5 Kmph 3 MPH and then goes OFF While running when the vehi...

Page 50: ... of travel and apply brakes well in advance so as to bring the motorcycle to a safe stop Ensure instrument cluster is in proper functioning as it is an integral part of ABS system Please apply both brakes simultaneously to stop with better traction and control of the motorcycle Failure to adhere to the above can cause an accident resulting in serious injuries and loss of life WARNING Always use th...

Page 51: ...or you may visit to nearest dealership for necessary action ROLL OVER SENSOR In the event of motorcycle falling over in either of its sides with the engine running and the gears engaged the roll over sensor will Disable both ignition and fuel systems and switch OFF the engine This is to prevent any damage to the motorcycle and its rider To reset the roll over sensor and reactivate the ignition and...

Page 52: ...eak in the brake systems Apply both the brakes simultaneously for better efficiency In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest Authorised Royal Enfield Service Centre to inspect the brake system Do not release the brake lever pedal when pulsations are felt during hard application of the brakes in an emergency situation The pulsations only in...

Page 53: ...er responsiveness 5 Cable for fraying or crimping and free operation 6 Engine oil level 7 Wheels for proper tightness 8 Headlamp tail lamp brake lamp and indicator lamps for proper functioning 9 Smooth operation and free play in front and rear brake levers 10 Brake fluid level is above the MIN mark in the master cylinder 11 Ensure the clutch free play and clutch function WARNING For your personal ...

Page 54: ...r a few minutes at idling speed to allow engine oil to lubricate all the moving parts in the engine before riding the motorcycle Brakes steering and throttle for proper responsiveness 3 Avoid full throttle operation and do not ride at constant throttle continuously Vary the speed by 10 while riding 4 Ride at proper speed and avoid sudden accelerations and braking 5 Avoid riding motorcycle continuo...

Page 55: ...tion and engine kill switch on right hand side handle bar to RUN position When both the ignition and engine kill switch is in ON position and after the vehicle is started the MIL will glow for a few seconds and turns OFF this indicates that all the function of the electronic fuel injection EFI system is functioning normally In the event of any malfunction in the EFI system the MIL will glow contin...

Page 56: ...ation Check the fuel level indicator in the cluster for adequate fuel in the fuel tank In case the last bar is blinking continuously it indicates low fuel level in the tank Please re fuel immediately Disengage clutch by pulling in the clutch lever and hold it in depressed condition Push and hold electric start switch until engine starts for a maximum of 5 s 88888 8km miles TRIP ODO E F ...

Page 57: ... get the motorcycle checked through an Royal Enfield Authorised Service Centre to identify and correct the reason for not starting Never accelerate as soon as the engine starts especially in cold condition The engine should be allowed to run in idle rpm for atleast 120 s for the engine oil to circulate and lubricate all the internal moving parts and for the engine temperature to raise Failure to a...

Page 58: ...road users passerby Ensure gear in neutral position and the neutral lamp is glowing in the speedometer To shift into neutral move the motorcycle back and forth gently while simultaneously shifting the gear CAUTION Do not attempt to shift gears without moving the motorcycle back and forth as it will damage the gears mechanism Depress and hold the clutch Lever Press starter button and hold till engi...

Page 59: ...ng in the city traffic condition along engine rpm around idling to 2 000 rpm at 1st gear condition In other gears and higher rpm avoid using half clutch which will proportionately reduce the clutch life During acceleration deceleration disengage the clutch completely shift the gear and engage the clutch CAUTION The clutch must be fully disengaged before attempting a gear shift Failure to fully dis...

Page 60: ...ther road users passed by besides damage to the motorcycle Always exercise utmost caution while releasing clutch and riding the motorcycle Press the gear pedal either upward with toe or downward with heel to shift subsequent gears When engine speed decreases or while climbing a gradient or running at a reduced speed shift to the appropriate lower gear to prevent the engine from stalling or straini...

Page 61: ...gearinneutralposition When the engine speed decreases or while climbing a gradient or running at a reduced speed shift to the appropriate lower gear to prevent the engine from stalling or straining to pull Always shift to lower gears as appropriate whenever slowing down to stop the vehicle Shift gears to neutral position just before bringing the vehicle to a complete stop always Close throttle ful...

Page 62: ...t surface Lower side and gently tilt motorcycle to the left till it rests firmly WARNING Always park the motorcycle on a firm and flat surface Parking in a soft ground may cause to sink and the motorcycle to fall causing injury to you or to others and damage to the motorcycle parts ...

Page 63: ...lug 8x16 Box Spanner 1 4 Ring spanner 24x14 24 Eye wrench x 14 Open end combination 1 5 Open end spanner 17 x 13 1 6 D E spanner 10 x 12 1 7 Screw driver 06 x 120 135 1 8 C spanner 1 9 Extension tube 28x7 24 x 14 1 7 6 1 3 4 9 8 5 2 The tool kit is located in the underneath on the rider seat of the motorcycle ...

Page 64: ...ements Please inspect the kit regularly and replace materials upon expiry S No Description 1 Antiseptic cream 5 gms 2 Wash proof plaster 1 9 cm x 7 2 cm 3 Gauze bandage 5 cm x 2 cm 4 Sterilized gauze swab 5 cm x 5 cm 5 Sterilized elastic plaster 7 cm x 6 cm 6 Elastic gauze bandage 8 cm x 1 cm 7 First aid kit pouch ...

Page 65: ...maintenance we recommend you to get in touch with a Royal Enfield Authorised Dealer Service centre CONTROL CABLES Lubricate after water washing motorcycle or if used during rainy conditions HAND LEVER PIVOTS Wipe the area free of dirt grease Apply a few drops of oil on the pivots SIDE PIVOTS Apply a few drops of oil on the pivots after cleaning the area of dirt ...

Page 66: ... level In case of oil level is not as max condition then top up oil to MAX condition and repeat the procedure as mentioned above Always use recommended engine oil only CAUTION Use of wrong grade or spurious oil can seriously affect motorcycle performance damage to moving parts Do not check the engine oil level in cold condition Do not sit on the vehicle while engine oil inspection Do not inspect t...

Page 67: ...ain adjuster by using 6 mm allen key Align the line mark in the adjuster and swing arm in both the sides set the drive chain free play for 25 to 30 mm by using steel rule Tighten the LH RH chain adjusters in the swing arm using a 6 mm allen key Tighten the spindle nut fully WARNING Chains slackness should be maintained between 25 30 mm Maintain drive chain slackness within the specified limits at ...

Page 68: ... the plug carefully Check and set the electrode gap between 0 70 to 0 80 mm Refit the spark plug on the cylinder head and refit the spark plug cap on the spark plug CAUTION Ensure ignition kill switch are in OFF condition before accessing the spark plug Before opening the spark plug blow away the dust in surrounding area to prevent it falling inside cylinder head Ensure spark plug is being replace...

Page 69: ... is horizontal and that the fluid level is above of the MIN level mark CAUTION Brakefluidishighlycorrosiveandcancausedamage to painted parts Please ensure that brake fluid does not spill on any part of the motorcycle In the event of a spill please clean the area immediately with a soft cloth preferably a wet cloth to avoid damage Do not mix Swastik DOT 4 other brake fluid together ...

Page 70: ...ing point of the fluid and may result in vapor lock and dirt may clog the ABS hydraulic unit valves WARNING An insufficient brake fluid level will cause the brake system to fail Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the periodic maintenance schedule Keep brake fluid out of the reach of children Do not allow ...

Page 71: ...re is reassembled Use only recommended tyres tubes inflated to correct air pressure Type Front Rear Solo 29 psi 32 psi With Pillion 29 psi 36 psi WARNING It is recommended to operate the motorcycle with correct tyre pressure as under inflated tyres may cause tyre to overheat and may result in tyre damage and may cause injury to the rider It is recommended to use Royal Enfield recommended tyre spec...

Page 72: ...gorous testing and development protocols and adhere to global validation ards of quality and durability We are committed to giving our customers the best possible ownership experience with our motorcycles MINOR MAINTENANCE TIPS BRAKES The front brake pad and rear brake shoe must be checked for wear at the intervals specified in the periodic maintenance chart Front The pads need to be replaced if a...

Page 73: ... fitment of battery terminals may cause electrical electronic parts failure Always disconnect the black negative ve battery cable first and then the red positive ve cable while removing the battery connections For checking the battery voltage check with multimeter in voltage mode or contact Royal Enfield Authorised Service Centre or battery service centre Clean the wire terminals free from corrosi...

Page 74: ...adjusted in vertical direction by using the adjusting three mounting screws Loosen the bottom mounting screw to adjust headlamp position After adjusting the focus tighten the bottom mounting screw NOTE This may be required to increase the visibility and to help prevent the other riders vehicles passing nearby ...

Page 75: ...loosen the headlamp mounting bolt both sides from headlamp bowl Gently pullout the headlamp rim along with reflector assembly Disconnect head lamp coupler Remove the protective rubber cap over the bulb Gently press the bulb holding clip and release it from the slot in the reflector Remove the bulb from the reflector ...

Page 76: ...rovided in the inner body mould MINOR MAINTENANCE TIPS HEADLAMP BULB REPLACEMENT Locate the 3 lugs in the bulb correctly in the reflector Locate the bulb holding clip over the bulb and lock it in the slot in the reflector Put the protective rubber cap over the bulb correctly such that the vent pipe is facing downwards Connect head lamp coupler on the bulb terminals correctly Assemble the 2 screws ...

Page 77: ...EMPTY F9 PART NO CHARGING SYSTEM MAIN FUSE IGNITION SYSTEM SIGNALING HORN LIGHTING SYSTEM ABS MAIN EMPTY SPARE FUSE 10A SPARE FUSE 15A SPARE FUSE 25A 25A 25A 15A 10A 10A 15A 10A F1 F2 F3 F4 F5 F6 F7 F8 25 25 15 10 10 15 10 EMPTY EMPTY 10 15 25 F1 F2 F3 F4 F5 F6 F7 F8 F9 SF3 SF2 SF1 MAIN FUSE BOX ...

Page 78: ...hting system F7 RED 10 A ABS Main F8 Empty F9 Empty SF1 WHT 25 A Spare fuse SF2 BLU 15 A SF3 RED 10 A WARNING Please get the electrical system of your motorcycle checked thoroughly and get the faults corrected immediately after experiencing any fuse failure Failure to do so may result in repeated fuse failure Usage of fuses other than specified rating or usage of any other conductive materials or ...

Page 79: ...ting anti clockwise using C spanner to decrease preload to make it to first notch position Make the same adjustments on both sides uneven adjustment may lead to discomfort to the rider Loosen Tighten NOTE Adjusting the suspension requires a C spanner It is we recommend to use the C spanner that is given in your vehicle tool kit Extension tube to be used for leverage purposes Adjuster The best spri...

Page 80: ...ch Tyre pressure psi Front Rear Unladen One up Loading Rider only Rider upto 90 kg 1st 29 32 Laden Two up Rider Pillions Rider Pillion Accessories Upto a maximum of 180 kg payload Inc of rider weight pillion weight and accessories 6th 29 36 Ensure the preload is set equally on the LH and RH rear suspension ...

Page 81: ... the fuel tank for the journey planned Check and correct tyre pressure if necessary CHECKS AFTER EVERY 1000 KM OF RUN Any loose fasteners Condition of the tyres Correct oil level in engine Working of all lights and horn Proper drive chain tension Clutch cable free play ITEMS TO BE CARRIED Tools kit First aid kit Bulbs for headlight trafficator light and fuse Accelerator and clutch cables Spark plu...

Page 82: ...is in cold condition Do not remove side panel while washing to avoid water entry Brush engine area with a recommend non corrosive solvent to remove dirt or grease Use low pressure water jet to clean Never spray water with great force on head lamp meter cluster unit flasher lights front and rear wheel hubs electrical connections and wires control cables EFI components spark plug battery side panels...

Page 83: ...road salt is used or near coastal areas it is recommended to wash your motorcycle with cold water after the ride to prevent corrosion or rust build up Please do not use warm water for washing as it may damage the motorcycle due to chemical reaction with the salt After washing process once the motorcycle is completely dry it is recommended to apply anti corrosion spray on all the metal and chrome p...

Page 84: ...er linkages drive chain etc with lube oil Polish the painted and plated surfaces using recommended automobile polishing wax Start the engine and allow to run at an idling speed for a few minutes to warm up engine Drive the motorcycle slowly apply both the brakes intermittently to dry up the water in brake pads Please clean wipe out water spoils completely inside the RH side panel before keeping to...

Page 85: ... from the fuse box Store the battery in a cool dry and well ventilated place STORAGE PRECAUTIONS Cover the silencer with suitable bags to prevent moisture entry Set the motorcycle on its center Apply anti rust solutions on all plated parts Take care not to apply this solution on chrome rubber or pained parts Store motorcycle in a clean covered area free of moisture and dust For re use after storag...

Page 86: ...ed in the soil or water bodies You shall store them in a container and handover to an Govt authorized recycling agent If any or RE Service Centre In the case of battery tyres plastic parts electric or electronic parts and oil filter shall be handed over only to an authorized recycling agent If any or RE Service Centre The cleaning solvents or sprays whichever used for cleaning your bike shall be d...

Page 87: ...ened depending upon the severity of the driving condition or if the motorcycle is used in a very dusty environment Contact the nearest Royal Enfield Authorised Dealer Service Centre for expert advice and to carry out the required maintenance Sl No DESCRIPTION PERIODICAL MAINTENANCE Km x 1 000 0 5 5 10 15 20 25 30 35 40 45 50 Miles x 1 000 0 3 3 6 9 12 15 18 21 24 27 30 Months 1 5 6 12 18 24 30 36 ...

Page 88: ...A I A I A I A I A I A 5 Rubber hose intake adapter I I I I I I I I I I I 6 Evaporative emission equipment rubber hoses drain the overfilled by removing plug I I I I I I I I I I I 7 Spark plug C A R C A R C A 8 HT lead for crack I I I I I I I I I I I 9 Air filter element C C R C R C R C R C R Clean Replace more frequently if operated in dusty condition 10 Vent pipe under air filter box I I I I I I ...

Page 89: ...arter relay connections I I I I I I I I I I I 12 Battery terminals apply petroleum jelly C C C C C C C C C C C 13 Earth wire eyelet contact I I 14 Injector hose I I I I I I I I I I I 15 Fuel filter in fuel pump R 16 Front fork oil I I I I R I I I R I I 17 Steering ball races play Inspect Adjust if required lubricate for every 5 000 km or earlier as required Replace if necessary 18 Spokes tightness...

Page 90: ...e for every 5 000 km or earlier as required Replace if necessary 20 Tire wear pattern front rear I I I I I I I I I I I 21 Rear wheel drive chain Clean lubricate every 500 km Clean lubricate adjust every 5 000 km or earlier as required 22 Front brake hose banjo bolt I I I I I I I I I I I 23 Brake fluid level front disc I I I I R I I I R I I 24 Clutch lever Cable free play Adjust every 1 000 km or e...

Page 91: ...36 42 48 54 60 25 Hand levers foot levers Lubricate every 1 000 km or earlier as required 26 Pivot side center pillion foot rest gear shifter brake pedal levers L L L L L L L L L L L 27 Throttle cable Adjust every 5 000 km or earlier if required 28 Brake pads front I I I I I I I I I I I 29 Side switch operation I I I I I I I I I I I 30 All mounting fasteners in vehicle for tightness I I I I I I I ...

Page 92: ...m the vehicle and cleaned with a dry microfibre cloth usage of throttle body cleaners or any similar solvent or alcohol based liquids for cleaning is strictly prohibited Throttle body cleaning every 10 000 km 12 months or earlier as required 32 Rear brake pedal free play Adjust every 1 000 km or earlier if required 33 Brake shoe Rear I I I I I I I I I I I 34 Rear brake cam I I I I I I I I I I I 35...

Page 93: ...ust be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dusty environment severe climatic cold and hot conditions bad roads stagnant water etc Contact a nearest Royal Enfield Authorised Dealer Service Centre for expert advice and to carry out the periodical maintenance NOTE For maintenance after 50 000 km please repeat the same frequency levels ...

Page 94: ...econd or subsequent owner the second subsequent owner should inform the nearest Royal Enfield Service Centre about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield 3 The warranty shall be applicable only if all the services are availed in the respective period kilometer ranges as per the schedule in the owner s manual from RE Authorised Dea...

Page 95: ...n or rusting of plated parts paints coat rubber parts soft items glass items plastic parts etc b Components like fuel filter oil filter air filter paper element control cables brake shoes brake pads clutch drive chain sprocket kit steering ball races electrical equipment wiring harness etc which are subjected to normal wear and tear c Failures occurred due to use of non recommended grade lubricant...

Page 96: ...bs fuses etc and electronic components failure including ECU due to repairs by arc welding l Motorcycle found with tampering drilling welding mark on any part of the frame m Normal maintenance operations like adjustment of brakes cleaning fuel system engine tune up and other such adjustments n Oxidization of buffed painted powder coated items etc 9 RE reserves the right to finally decide on all wa...

Page 97: ...mission ards then the Authorised Service Centre shall take necessary corrective measures and shall at its sole discretion repair or replace free of charge components of the emission control system to meet the required emission ards The method s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and or our ...

Page 98: ... warranty will become the property of Royal Enfield Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Service Centre or for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and or their Authorised Service Centre Royal Enfield will not be responsible for any penalties that ...

Page 99: ...tre upon discovery of failure to comply with the emission ard inspite of having maintained and used the motorcycle in accordance with the instructions in the owner s manual and having carried out such repairs and adjustments as may be required with a view to establish such compliance Production of a valid pollution under control certificate is necessary to claim emission warranty Produces the owne...

Page 100: ... have been used The motorcycle or parts there of has been altered tampered with or modified or replaced in an unauthorised manner The odometer is not functioning or the odometer and or its reading has been changed tampered with so that the actual distance covered cannot be readily determined The motorcycle has been used for competitions races and rallies or for the purpose of establishing records ...

Page 101: ...ice and parts related bills and vouchers incurred during the tenure of the emission warranty is not produced All maintenance activities carried out on the motorcycle during the tenure of the emission warranty are not entered in the log book EMISSION CONTROL SYSTEM WARRANTY TIPS TO BE ON THE RIGHT SIDE OF LAW Alwaysgetyourmotorcyclecheckedtomeettheemissionregulationsthroughanauthorisedemissioncheck...

Page 102: ... manual through a Royal Enfield Authorised Service Centre Use only unleaded petrol 91 RON or higher from reputed fuel pumps Ensure the fuel used is not adulterated Use correct spark plug as recommended in the owner s manual Use lubricants as per recommendations given on grade brand in the owner s manual EMISSION CONTROL SYSTEM WARRANTY ...

Page 103: ...of 24 months from the date of first use of the motorcycle The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser or from the first date the motorcycle is used as a demonstrator or as a display and or trial motorcycle THE FOLLOWING ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 1 Failures which may arise as a result of misus...

Page 104: ...and not replaced immediately due to which the exact distance covered cannot be determined 5 Normal ageing of parts such as fuel hoses vapor hoses gaskets and rubber components RECOMMENDATIONS FOR REQUIRED MAINTENANCE It is recommended that the routine maintenance of the motorcycle be carried out at specified intervals and any maintenance to the evaporative emission control systems should be perfor...

Page 105: ...m 45 Days 2 2nd Free service 5 000 km 6 Months 3 3rd Free service 10 000 km 12 Months 4 4th Free service 15 000 km 18 Months Labour is free for this services alone NOTE Cost of parts lubricants filters and other consumables are chargeable to the customer on their respective service activities Refer the periodic maintenance chart for the respective service activities ...

Page 106: ...Royal Enfield Hunter 350 104 NOTES ...

Page 107: ...Royal Enfield Hunter 350 105 5R DO QŰHOG UHFRPPDQGHG XEULFDQWV 5R DO QŰHOG UHFRPPDQGHG DGG RQV WR PDLQWDLQ RXU YHKLFOH ...

Page 108: ...Edition July 2022 Part No RAM00070 A WWW ROYALENFIELD COM ...

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Royal Enfield Hunter 350, Owner'S Manual

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