113
Reassembly attention:
(1). Routine installation: A little lubricant is applied to the parts before assembly.
(2). The piston pin should be missed out of the piston gap. The piston top arrow points to the exhaust direction.
(3). If you only need to replace the gasket (shown no.6), you must measure its thickness by using the vernier caliper and
then choose the same thickness gasket (shown no.6).
(4). If the crankshaft, the crankcase, the piston and the cylinder are replaced at the same time or part, do not install the
sealing gasket, press the cylinder with auxiliary tools, measure the height from the upper plane of the cylinder to the top
of the piston, and select the thickness of the sealed gasket according to the table below.
Thickness grouping of cylinder seal
Engine capacity
Volumetric compression ratio
measured data
thickness of the liner
125CC
12.0:1
1.05
~
1.2
0.3
1.2
~
1.4
0.4
1.4
~
1.55
0.5
200CC
11.6:1
-1.35
~
-1.2
0.3
-1.2
~
-1.0
0.4
-1.0
~
-0.85
0.5
Summary of Contents for GP125S
Page 1: ......
Page 2: ......
Page 22: ...21 2 General tools No Name Picture 1 T sleeve 8 10 12 14 2 Tool case 1 ...
Page 23: ...22 3 Tool case 2 4 Spring pliers 5 Screwdriver ...
Page 24: ...23 6 Pliers 7 Nylon hammer 8 Multimeter ...
Page 55: ...54 ELECTRICAL SYSTEM Components arrangement ...
Page 56: ...55 ...
Page 60: ...59 Harness diagram ...
Page 61: ...60 Conceptual diagram ...
Page 69: ...68 ...
Page 73: ...72 4 Unscrew and remove the 2 screws shown no 9 5 Take down the air filter and front fender ...
Page 105: ...104 ...
Page 108: ...107 ...
Page 110: ...109 2 Use special tool to compress valve spring and take out valve lock clip ...
Page 144: ...143 Throttle valve disassembly and installation 1 Remove the fuel tank 2 Disconnect the plug ...
Page 161: ...160 COOLING SYSTEM System composition ...
Page 170: ...169 ...