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Troubleshooting

8

17

Problem

Cause

Remedy

Engine Fails to start

1.  Throttle lever not in correct starting position. 

2.  Spark plug wire disconnected.

3. 

Choke not in CHOKE position (if equipped).

4.  Fuel tank empty or stale fuel.

5.  Engine not primed (if equipped).

6. 

Faulty spark plug.

7.  Blocked fuel line.

8.  Engine flooded.

1.  Move throttle lever to FAST or START 

position.

2.  Connect wire to spark plug.

3. 

Move choke lever to CHOKE position.

4.  Fill tank with clean, fresh gasoline.

5.  Prime engine as instructed in Engine Manual.

6. 

Clean, adjust gap, or replace.

7. 

Clean fuel line.

8.  Wait a few minutes to restart, but do not 

prime.

Engine runs erratic

1.  Spark plug boot loose.

2. 

Unit running on CHOKE (if equipped).

3. 

Blocked fuel line or stale fuel.

 

4.  Low engine RPM.

5.  Water or dirt in fuel system.

6. 

Dirty air cleaner.

7. 

Carburetor out of adjustment.

1.  Connect and tighten spark plug boot.

2. 

Move choke lever to OFF position.

3.  Clean fuel line; fill tank with clean, fresh 

gasoline.

4.  Always run engine at full throttle.

5.  Drain fuel tank. Refill with fresh fuel.

6. 

Refer to engine manual.

7. 

See authorized service dealer.

Engine overheats

1.  Engine oil level low.

2.  Dirty air cleaner.

3.  Carburetor not adjusted properly.

1.  Fill crankcase with proper oil.

2.  Refer to engine manual.

3.  See authorized service dealer.

Occasional skips

(hesitates) at

high speed

1.  Spark plug gap too close.

2.  Carburetor idle mixture adjustment 

improperly set.

1.  Remove spark plug and adjust gap to .030”.

2.  See authorized service dealer.

Excessive Vibration

1.  Loose parts or damaged impeller.

2.  See authorized service dealer.

Unit does not discharge

1.  Discharge area clogged. 

 

2.  Foreign object lodged in impeller. 

3.  Low engine RPM.

1.  Stop engine immediately and disconnect 

spark plug wire. Clean flail screen and inside 

of discharge opening.

2.  Stop engine and disconnect spark plug wire. 

Remove lodged object.

3.  Always run engine at full throttle.

Rate of discharge slows 

considerably or composition 

of discharged material 

changes

1.  Low engine RPM.

2.  Chipper blade dull.

1.  Always run engine at full throttle.

2.  Replace chipper blade or see your authorized 

service dealer.

Summary of Contents for CS454R Series

Page 1: ...nce Service Troubleshooting Warranty WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RE...

Page 2: ...able to all models We reserve the right to change product specifications designs and equipment without notice and without incurring obligation If applicable the power testing information used to estab...

Page 3: ...could be picked up or thrown and cause personal injury or damage to the machine 2 Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect...

Page 4: ...ottles cans or other foreign objects which could cause personal injury or damage to the machine 4 If it becomes necessary to push material through the shredder hopper use a small diameter stick Do not...

Page 5: ...all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death Do not modify engine To avoid serious injury or death do not...

Page 6: ...nds out of inlet and discharge openings while machine is running There are rotating blades inside BYSTANDERS Keep bystanders pets and children at least 75 feet from the machine while it is in operatio...

Page 7: ...nto position in front of impeller housing aligning holes in hopper assembly collar with weld studs See Figure 3 1B 3 Slide hopper assembly onto weld studs and replace washers and hex nuts See Figure 3...

Page 8: ...r chute See Figure 3 7A Tighten securely 6 Tighten the bolts securing the support brace to the frame See Figure 3 7B 7 Tighten the three nuts on the weld studs holding the chipper chute to the impelle...

Page 9: ...re explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition WARNING Never fill fuel tank indoors with engine runn...

Page 10: ...per by lowering it down to the ground Release Rod The release rod is located on the impeller bracket assembly and it is used to release or lock the hopper when raising or lowering Discharge Chute Debr...

Page 11: ...ator s manual NOTE A warm engine may not require choking or priming 4 Move throttle control lever to FAST position if equipped See Figure 5 1 Figure 5 1 5 Grasp starter handle and pull rope out slowly...

Page 12: ...r Failure to due so may result in a clogged hopper clogged chute deflector or a stalled engine IMPORTANT The flail screen is located inside the housing in the discharge area If the flail screen become...

Page 13: ...te engine manual packed with your unit for engine lubrication instructions Model Series 460 Shown Figure 6 1 Equipment Care Clean the chipper shredder thoroughly after each use Wash bag periodically w...

Page 14: ...r the muffler 2 Disconnect spark plug wire from spark plug and ground against the engine 3 Remove the bag and two wing knobs on each side of the chute deflector See Figure 6 2A 4 Lift the chute deflec...

Page 15: ...ainst engine before cleaning lubricating or doing any kind of maintenance on your machine 1 Disconnect the spark plug wire and ground against the engine 2 Remove the flail screen as instructed in the...

Page 16: ...When storing the chipper shredder in an unventilated or metal storage shed care should be taken to rustproof the non painted surfaces Using a light oil or silicone coat the equipment especially any s...

Page 17: ...line 4 Always run engine at full throttle 5 Drain fuel tank Refill with fresh fuel 6 Refer to engine manual 7 See authorized service dealer Engine overheats 1 Engine oil level low 2 Dirty air cleaner...

Page 18: ...Chipper Blade 719 04308 Flail Blade 3 total 934 04009 Wheel Asm Comp 10X4 Oyster Carlise Phone 1300 951 594 to order replacement parts or a complete Parts Manual have your full model number and serial...

Page 19: ...Notes 10 19...

Page 20: ...h as Blades Bump Knobs Outer Spools Cutting Line Inner Reels Starter Pulley Starter Ropes Drive Belts Saw Blades Guide Bars Cultivator Tines Spark Plugs Carburettor Adjustments and Filters which can b...

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