Section 8 Machine Parts
S7AD / S8AD Manual
www.rottlermfg.com
8-4
Electrical Wiring Diagram
A scalable version of this wiring diagram is located on the manual CD.
1
1
2
2
3
3
4
4
A
A
B
B
C
C
D
D
TOLERANCES
UNLESS NOTED
DECIMALS
1 PLACE
2 PLACE
3 PLACE
ANGLES
FINISH
DRWN:
DATE:
SCALE:
DRAWING NO.
MATERIAL:
HEAT TREAT:
tonyt
7/26/2016
8026
8026
80
26
.05
.01
.001
.5
125
1:1
C
THE
CUTTING
EDGE
Mass: N/A
Paint:
None
SHEET 1 OF 1
SH
E
E
T
1
O
F
1
CATEGORY
SH
IE
LD
RD
OR
T1
BK
T2
T3
BN
GND
THERMAL SWITCH
N.C.
2
YL
1
GN
SH
IE
LD
RD
OR
T1
BK
T2
T3
BN
GND
THERMAL SWITCH
N.C.
2
YL
1
GN
SH
IE
LD
RD
OR
T1
BK
T2
T3
BN
GND
THERMAL SWITCH
N.C.
2
YL
1
GN
C1
4
C1
5
C13
C2
9
C2
C1
C7
C8
C1
0
C1
1
C7
C10
C2
C8
C11
C1
5
C2
9
C29
C29
C29
C13
C14
CPU
C1
EMERGENCY STOP
6389D
MONITOR
HANDWHEEL
6428
PENDANT ASSEMBLY
RD
BK
BK
BK
GN
WH
WH
BK
US
B1
VI
DE
O
C1
3, C14
, C15
C1
3, C14,
C15
VIDEO
, USB1
VID
EO, US
B1
C8
C8
, C11
C7
C7,
C10
BIT 0
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
RD +V
GND
SW
A
A-
B
B-
I
I-
U
U-
V
V-
W
W-
+V
GND
SW
A
A-
B
B-
I
I-
U
U-
V
V-
W
W-
+V
GN
D
SW
A
A-
B
B-
I
I-
U
U-
V
V-
W
W-
BU
RD
RD
BU
BU
BN/WH
BN/WH
BN
/W
H
BN
PK/BK
PK
BN
BN
PK/BK
PK
/B
K
PK
PK
BRAKE
+
-
U
V
W
8
7
22
23
+
+
-
-
U
U
V
VW
W
GND
GN
D
TH
L
SW
TH
L
SW
0V
0V
KT
Y
KT
Y
THL
SW
0V
KTY
GN
GN
GN
YL
YL
YL
2
1
T1
T2
T3
T1
T2
T3
6
5
+
-
0
1
2
3
1
0
+
+
-
-
IN
IN
+
-
A
A-
BB
-
+ -
+ -
31
30
BN
WH
C31
DC IN
32
33
BK
BK
BK
RD
WH
GN
GN/B
K
GN
TQ/B
K
TQ
OPTIONAL OUTPUT BOARD
9034E
AC
22
0V
+
+
+
+
-
-
-
-
20
21
20
21
2
1
6
5
8
7
9
10
I/O BOARD
9035S
C30
C12
C32
L
N
V- V- V+ V+
11
12 GN
11
12
9
10
BK
29
WH
28
L1
L2
L1
L1
L2
L2
33
32
BK
RD
E-STOP
WH
BK
SM. POWER BOARD
9034D
CHARGE RESISTOR
6486P
Z
X
(Z) AXIS DRIVE AMP.
9034
(X) AXIS DRIVE AMP.
9034
SM. SPINDLE AMP
9034B
60W
12VDC
GND
GND
GND
GND
GND
GND
GND
GND
WH
BK
29
30
28
31
TO CPU POWER
GND
GND
GND
GND
1
2
3
4
INCOMING POWER
L1
L1
L2
L2
GND
INCOMING GND
30
30
30
30
7
7
7
7
2
2
2
2
VIDEO
USB 4
USB 1
USB 2
USB 3
C33
C31
C32
C9
C3
C30
C12
22
23
C1
C2
C1
C1
C1
C1
C1
C2
C2
C2
C2
C29
C29
C13, C14, C15, C29
C1
3,
C1
4, C15, C2
9
C13, C14,
C1
5,
C2
9
C13, C14, C15, C2
9
C29
C13, C14, C15
C15
C15
C15
C1
5
VIDEO, USB 1
C33
USB 2
USB 3
USB 4
ETHERNET
VI
DE
O, US
B1
US
B2
US
B3
, US
B4
, C3
3
C3
VI
DE
O, US
B1
US
B2
US
B3
, US
B4
, C3, C3
3
VI
DE
O, US
B1
US
B2
, US
B3
,
US
B4
, C3, C9, C3
3
C9
VIDEO, USB1 USB2, USB3, USB4, C3, C9, C33
VIDEO, USB1 USB2, USB3, USB4, C3, C9, C30, C31, C32, C33
C1
2
S-AD WIRING DIAGRAM
BRAKING RESISTOR
9038E
C8
C2
C8
RADIO RECIEVER
MP40 PROBE
X-AXIS MOTOR
BSM80C-375AB2
9020N
Z-AXIS MOTOR
BSM80C-375AB2
9020N
SPINDLE MOTOR
BSM100C-4ROTAF W/BISS
650-5-20K
Summary of Contents for S7AD
Page 2: ......
Page 4: ......
Page 8: ...Section 1 Introduction S7AD S8AD Manual www rottlermfg com 1 4...
Page 72: ...Section 6 Maintenance S7AD S8AD Manual www rottlermfg com 6 16 Pneumatic Control Diagram...
Page 84: ...Section 6 Maintenance S7AD S8AD Manual www rottlermfg com 6 28...
Page 86: ...Section 7 Troubleshooting S7AD S8AD Manual www rottlermfg com 7 2...
Page 89: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 2 Pneumatic Assembly...
Page 90: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 3 Electrical Enclosure...
Page 92: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 5 650 7 1 Computer Assembly...
Page 93: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 6 Upper Housing...
Page 94: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 7 Spindle Base Front Section...
Page 95: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 8 Inner Outer Spindle Assembly...
Page 96: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 9 Spindle Base Bushings...
Page 97: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 10 Spindle Base Assembly...
Page 98: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 11 Left Ballscrew Support...
Page 99: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 12 Right Ballscrew Support...
Page 100: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 13 Home and Limit Switches...
Page 101: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 14 Pendant Assembly...
Page 102: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 15 Spindle Base...
Page 103: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 16 Chip Shield...
Page 104: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 17 14 Fly Cutter...
Page 105: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 18 Chip Chute...
Page 107: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 20 Riser Set...
Page 108: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 21...
Page 110: ...Section 9 Options S7AD S8AD Manual www rottlermfg com 9 2...
Page 112: ...Section 10 Material Data Safety Sheets S7AD S8AD Manual www rottlermfg com 10 2...
Page 113: ...Section 10 Material Data Safety Sheets S7AD S8AD Manual www rottlermfg com 10 3...
Page 114: ...Section 10 Material Data Safety Sheets S7AD S8AD Manual www rottlermfg com 10 4...