Section 3 Safety
S7AD / S8AD Manual
www.rottlermfg.com
3-6
Emergency Procedure
Assuming one of the following has occurred: tool bit set completely off size, work piece or spindle base
not clamped, spindle is not properly centered, and these mistakes will become obvious the minute the cut
starts
PRESS THE EMERGENCY STOP BUTTON
(on the front control panel)
IMMEDIATELY!
Find out what the problem is; return the spindle to its up position without causing more damage. To
restart the machine, turn the Emergency Stop Button CW until the button pops out
Be alert to quickly stop the machine in the event of a serious disruption of the boring process either at the
top or bottom of the bores.
“REMEMBER”
metal cutting tools have the speed and torque to severely injure any part of the human
body exposed to them.
Computer and Controller System Safety
The computer and controller are located in the main rear electrical enclosure. This unit is a full computer,
running Windows 7 64 Bit operating system. Contact the factory if more information on the computer
system is required.
The computer in this machine has the ability to connect to the World Wide Web via
Ethernet or Wireless using a USB wireless (Wi-Fi) adapter. Updating the Rottler
software should ONLY be done when directed to do so by a Rottler service technician. Updating Rottler
Software when not directed by Rottler personnel will result in a non-operational machine.
The machine should be hooked up to the Internet anytime it is on. The software on the machine will
automatically connect to our server to send back useful information on machine status.
Any “IT” personnel should
ALWAYS
get approval from Rottler before doing
ANYTHING
on the computer.
This machine is capable of causing severe injury or death. Doing any of the
following without Rottler’s direct consent may cause severe injury or death.
Do not attempt to install USB
devices in the PCI ports. These
ports have high voltage and any attempt to connect a USB
device in these ports will result in destruction of that device.
There is also the possibility of damage to the computer system
of the machine.
Downloading any program or changing any Rottler or Computer settings may cause
the machine and/or software to become unstable. DO NOT install ANY screen
saver, Anti-Virus, Spyware or any type of Security software on the computer. This could create a
hazardous environment for the operator and personnel around the machine. Performing any of the above
will also result in the machine warranty being NULL and VOID.
DO NOT connect any type of external hardware to the computer via USB or any
other means. Do not install any type of Device Driver. This could create a
hazardous environment for the operator and personnel around the machine. Performing any of the above
will also result in the machine warranty being NULL and VOID.
Summary of Contents for S7AD
Page 2: ......
Page 4: ......
Page 8: ...Section 1 Introduction S7AD S8AD Manual www rottlermfg com 1 4...
Page 72: ...Section 6 Maintenance S7AD S8AD Manual www rottlermfg com 6 16 Pneumatic Control Diagram...
Page 84: ...Section 6 Maintenance S7AD S8AD Manual www rottlermfg com 6 28...
Page 86: ...Section 7 Troubleshooting S7AD S8AD Manual www rottlermfg com 7 2...
Page 89: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 2 Pneumatic Assembly...
Page 90: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 3 Electrical Enclosure...
Page 92: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 5 650 7 1 Computer Assembly...
Page 93: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 6 Upper Housing...
Page 94: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 7 Spindle Base Front Section...
Page 95: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 8 Inner Outer Spindle Assembly...
Page 96: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 9 Spindle Base Bushings...
Page 97: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 10 Spindle Base Assembly...
Page 98: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 11 Left Ballscrew Support...
Page 99: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 12 Right Ballscrew Support...
Page 100: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 13 Home and Limit Switches...
Page 101: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 14 Pendant Assembly...
Page 102: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 15 Spindle Base...
Page 103: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 16 Chip Shield...
Page 104: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 17 14 Fly Cutter...
Page 105: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 18 Chip Chute...
Page 107: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 20 Riser Set...
Page 108: ...Section 8 Machine Parts S7AD S8AD Manual www rottlermfg com 8 21...
Page 110: ...Section 9 Options S7AD S8AD Manual www rottlermfg com 9 2...
Page 112: ...Section 10 Material Data Safety Sheets S7AD S8AD Manual www rottlermfg com 10 2...
Page 113: ...Section 10 Material Data Safety Sheets S7AD S8AD Manual www rottlermfg com 10 3...
Page 114: ...Section 10 Material Data Safety Sheets S7AD S8AD Manual www rottlermfg com 10 4...