Rottler H85A Operation And Maintenance Manual Download Page 61 | Manualshive

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Section 4 Control Definitions

H85A Manual

www.rottlermfg.com

4-21

Diameter (New Brushes) (Metric)

13.970 Brushes

10.033 Brushes

Min

Max

Min

Max

514-9-25A

167.28

175.41

159.41

167.54

514-9-25B

172.36

180.49

164.49

172.62

514-9-25C

179.98

188.11

172.11

180.24

514-9-25D

187.60

195.73

179.73

187.86

514-9-25E

195.22

203.35

187.35

195.48

514-9-25F

202.84

210.97

194.97

203.10

514-9-25G

210.46

218.59

202.59

210.72

514-9-25H

218.08

226.21

210.21

218.34

514-9-25J

225.70

233.83

217.83

225.96

514-9-25K

233.32

241.45

225.45

233.58

514-9-25L

240.94

249.07

233.07

241.20

514-9-25M

248.56

256.69

240.69

248.82

514-9-25N

288.70

296.82

280.82

288.95

514-9-25P

308.25

316.38

300.38

308.51

514-9-25Q

256.18

264.31

248.31

256.44

514-9-25R

263.80

271.93

255.93

264.06

514-9-25S

271.42

279.55

263.55

271.68

514-9-25T

279.04

287.17

271.17

279.30

514-9-25U

286.66

294.79

278.79

286.92

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Summary of Contents for H85A

Page 1: ...OPERATION AND MAINTENANCE MANUAL 8029 S 200th St Kent WA 98032 USA www rottlermfg com Ph 253 872 7050 Fax 253 395 0230 10 01 2019...

Page 2: ......

Page 3: ...model and serial number 6 Part number and description of what you want to order 7 Preferred method of shipment 8 You may also contact us via e mail with the above information Send e mail requests to p...

Page 4: ......

Page 5: ...Section 1 Introduction H85A Manual www rottlermfg com I INTRODUCTION Contents INTRODUCTION 1 1 Description 1 2 Disclaimer 1 2 Limited Warranty 1 3 Online Documentation Access 1 4 Specifications 1 5...

Page 6: ...CONTROL DEFINITIONS to get an idea how the machine operates The Operating Instructions chapter should be read in order to familiarize the user with the actual button pushing sequences required to carr...

Page 7: ...ystem communicated or transmitted by any means for any commercial purpose including without limitation sale resale license rental or lease without the prior express written consent of Rottler Manufact...

Page 8: ...injury or loss Buyer waives any right beyond the foregoing warranty to make a claim against Rottler No warranty is provided for any Products not paid in full Merchandise cannot be returned to Rottler...

Page 9: ...pment can be accessed at the Rottler website To access documentation open your browser and navigate to https www rottlermfg com Scroll to the bottom of the page and under the Owner Resources title cli...

Page 10: ...Section 1 Introduction H85A Manual www rottlermfg com 1 5 Specifications...

Page 11: ...ensions 2 8 Machine Working Clearances 2 9 Optional Anchor Bolt Locations 2 10 Work Envelope Dimensions 2 11 Side View 2 11 Top View 2 12 Installation Procedure 2 13 Location 2 13 Unpacking 2 13 Level...

Page 12: ...Rottler machine please be sure to sign the installation report after the installation technician has installed the machine and verified the machine is operating correctly and given the operators oper...

Page 13: ...nner that meets the local electrical code requirements ______Remove machine from truck Weight 2 500 lbs ______Provide solid foundation for machine ______Remove fixturing and misc from machine and clea...

Page 14: ...is protected by fuses and circuit breakers located in the electrical enclosure Show customer where they are located and confirm that spare fuses were shipped with machine When starting the machine for...

Page 15: ...uld create a dangerous environment for the machine operator ______Refer to Chapter 4 Control Definitions of the Machine Manual Section Computer and Controller System Safety Explain and discuss this se...

Page 16: ...he necessity of setting the lower stop for maximum over stroke ______Explain the ABSOLUTE requirement for complete relief below the cylinder which may include hand grinding ______Demonstrate removal a...

Page 17: ...____________________________________________________________________________________ ____________________________________________________________________________________ _____________________________...

Page 18: ...Section 2 Installation H85A Manual www rottlermfg com 2 7...

Page 19: ...Section 2 Installation H85A Manual www rottlermfg com 2 8 Machine Dimensions 65 in 1650 mm 79 in 2007 mm 48 in 1220 mm Overall Height 80 in 1778 mm...

Page 20: ...Section 2 Installation H85A Manual www rottlermfg com 2 9 Machine Working Clearances 24 in 610 mm 24 in 610 mm 36 in 915 mm 48 in 1220 mm...

Page 21: ...Section 2 Installation H85A Manual www rottlermfg com 2 10 Optional Anchor Bolt Locations 3 25 33 25 47 19 8 19 1 06 53 50 33 25...

Page 22: ...Section 2 Installation H85A Manual www rottlermfg com 2 11 Work Envelope Dimensions Side View Side View 20 17 14 52 512 2 368 7 MANUAL Y TRAVEL 19 92 14 77 505 9 375 1 AUTOMATIC Y TRAVEL...

Page 23: ...Section 2 Installation H85A Manual www rottlermfg com 2 12 Top View...

Page 24: ...so that it covers an adequate area to allow the operator to back up and remove cylinder blocks without cluttering up his own area If two machines are to be operated by one operator we recommend that t...

Page 25: ...ransformer must be used Failure to do so will cause the machine to function abnormally and cause permanent damage to the electronic control system Some electrical services contain a Hot Leg High Leg o...

Page 26: ...to the machine base is not permitted Consult a Licensed Electrician in your area to assess the installation and install the appropriate ground rod if necessary Failure to do so may lead to an install...

Page 27: ...Section 2 Installation H85A Manual www rottlermfg com 2 16 Creating a Skype Account Click on create an account Click on Use your email instead Click on Get new email address...

Page 28: ...the Rottler machine Model and Serial number Ex H85A111 EM69P001 Create a password that is easy to remember Uncheck the box to receive emails from Microsoft First Name Model Serial Number Ex H85A 111 E...

Page 29: ...tion H85A Manual www rottlermfg com 2 18 Type the code exactly as it appears Click Next Click Continue If your headset and or web camera are hooked up you can verify that they are working here Otherwi...

Page 30: ...Section 2 Installation H85A Manual www rottlermfg com 2 19 Click Add later to skip this part Your Skype account is set up and ready for use...

Page 31: ...rmfg com I SAFETY Contents Safety Information 3 1 Safety Instructions for Machine Use 3 1 Electrical Power 3 3 Machine Operator 3 4 Computer and Controller System Safety 3 6 Electrical Safety Features...

Page 32: ...situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in serious injury CAUTION indicates a potent...

Page 33: ...roperly and perform its intended function Check for alignment of moving parts breakage of parts mounting and other conditions that may affect its operation A guard or other part that is damaged should...

Page 34: ...electric current Electrocution or a fire can result if the machine is not grounded correctly Make sure the ground is connected in accordance with this manual DO NOT operate the machine if it is not g...

Page 35: ...the productive and safe operation of this H85A Honing Machine Rottler H85A Honing equipment has the following areas of exposed moving parts that you must train yourself to respect and stay away from w...

Page 36: ...f spindle when working in tank area Spindle can drop if there is a failure in the machine Move spindle out of work area when changing blocks or fixtures Remember Machine tools have the speed and torqu...

Page 37: ...he computer This machine is capable of causing severe injury or death Doing any of the following without Rottler s direct consent may cause severe injury or death Do not attempt to install USB devices...

Page 38: ...sensors in all motor control panels 2 Electrical breakers to prevent voltage surges and spikes from reaching electrical system 3 Electrical lockout on main electrical enclosure 4 E Stop that shuts do...

Page 39: ...tons 4 6 Mode Select Sections Buttons and Menus 4 6 Software Setup Menu 4 6 Operation Screen 4 7 Handwheel Buttons 4 7 Operation Screen Setup Tab 4 8 Set Zeros Buttons 4 8 Z Stops 4 8 Cross Hatch Calc...

Page 40: ...Control Definitions H85A Manual www rottlermfg com II Number Pad 4 11 Conformation Windows 4 12 Change and Choose Windows 4 12 Software Set Menus 4 13 On Screen Keyboard 4 14 STONE HOLDER SIZE CHARTS...

Page 41: ...hould ONLY be done when directed to do so by a Rottler service technician Updating Rottler Software when not directed by Rottler personnel could result in a non operational machine It is recommended t...

Page 42: ...ert to start status The second is as contact switch This is also called a momentary contact button This button is active only while it is being pressed by the operator Click This is a method of activa...

Page 43: ...r to all the motors that run the machine except the coolant pump motor The machine will stop dead in place when activated To restore power to the machine turn the button clockwise until it pops out Ha...

Page 44: ...Control Definitions H85A Manual www rottlermfg com 4 4 Boot Up Screen This is the screen you will see when first turn on the power Start Icon Double Click or double press to start the Rottler operatin...

Page 45: ...or the axis indicated on the button The Z button will move the spindle up The Z button will move the spindle down The CW button will rotate the spindle clockwise The CCW button will rotate the spindle...

Page 46: ...if needed and will be explained further on The Help menu title will open the help and instruction files for the machine New Button This button is used to bring up a pop up screen where a machining pr...

Page 47: ...will be able to control the axis indicated on the button by using the handwheel The active button will turn red after it is touched Handwheel Z Button When this button is activated the operator will...

Page 48: ...value that is in the value box Cross Hatch Calculator This section is where the operator will enter values into the appropriate boxes to set up the auto cross hatch function After the values have been...

Page 49: ...l feed out to reach the Total Stock Removal setting Load Reading Button This is a non functional button This is where the spindle motor load reading is displayed The button color will change as load i...

Page 50: ...contact with the bottom of the stones When auto cycle is started the machine will run a test to determine if there is any interference points on each cylinder before honing begins If an interference p...

Page 51: ...t power supply and will work even if the E STOP is engaged PLATEAU Button This button will turn the Plateau mode on or off When it is on the button will turn red and the numbers of strokes to be used...

Page 52: ...nual www rottlermfg com 4 12 Conformation Windows These windows will pop up to confirm that the operator wants complete an action Change and Choose Windows These windows will pop up when the operator...

Page 53: ...Section 4 Control Definitions H85A Manual www rottlermfg com 4 13 Software Set Menus These menus are for selecting the metric screen readouts and language...

Page 54: ...H85A Manual www rottlermfg com 4 14 On Screen Keyboard If a keyboard is not attached the machine an on screen keyboard can be used To access the on screen keyboard touch the Start button and then touc...

Page 55: ...58 83 61 62 514 10 13G 67 06 69 85 61 37 64 16 514 10 13C 69 60 72 39 63 91 66 70 514 10 13H 72 14 74 93 66 45 69 24 514 10 13D 74 68 77 47 68 99 71 78 Diameter New Brushes 0 550 Brushes 0 395 Brushes...

Page 56: ...6 42 6 88 6 19 6 66 514 9 6R 6 67 7 13 6 44 6 91 514 9 6S 6 92 7 38 6 69 7 16 Diameter New Stones Metric 7 925 Stones 5 08 Stones Min Max Min Max 514 9 6J 75 92 87 73 70 23 82 04 514 9 6A 80 39 92 20...

Page 57: ...58 7 05 514 9 6R 7 14 7 61 6 83 7 30 514 9 6S 7 39 7 86 7 08 7 55 Diameter New Brushes Metric 13 970 Brushes 10 033 Brushes Min Max Min Max 514 9 6J 88 01 99 82 80 14 91 95 514 9 6A 92 48 104 29 84 61...

Page 58: ...514 9 25E 7 21 7 53 6 99 7 31 514 9 25F 7 51 7 83 7 29 7 61 514 9 25G 7 81 8 13 7 59 7 91 514 9 25H 8 11 8 43 7 89 8 21 514 9 25J 8 41 8 73 8 19 8 51 514 9 25K 8 71 9 03 8 49 8 81 514 9 25L 9 01 9 33...

Page 59: ...9 25F 190 75 198 88 185 06 193 19 514 9 25G 198 37 206 50 192 68 200 81 514 9 25H 205 99 214 12 200 30 208 43 514 9 25J 213 61 221 74 207 92 216 05 514 9 25K 221 23 229 36 215 54 223 67 514 9 25L 228...

Page 60: ...9 8 01 7 38 7 70 514 9 25F 7 99 8 31 7 68 8 00 514 9 25G 8 29 8 61 7 98 8 30 514 9 25H 8 59 8 91 8 28 8 60 514 9 25J 8 89 9 21 8 58 8 90 514 9 25K 9 19 9 51 8 88 9 20 514 9 25L 9 49 9 81 9 18 9 50 514...

Page 61: ...14 9 25F 202 84 210 97 194 97 203 10 514 9 25G 210 46 218 59 202 59 210 72 514 9 25H 218 08 226 21 210 21 218 34 514 9 25J 225 70 233 83 217 83 225 96 514 9 25K 233 32 241 45 225 45 233 58 514 9 25L 2...

Page 62: ...42 3 88 3 19 3 66 514 9 31C 3 67 4 13 3 44 3 91 514 9 31D 3 92 4 38 3 69 4 16 514 9 31E 4 17 4 63 3 94 4 41 514 9 31F 4 42 4 88 4 19 4 66 514 9 31G 4 67 5 13 4 44 4 91 514 9 31H 4 92 5 38 4 69 5 16 51...

Page 63: ...99 44 111 25 93 75 105 56 514 9 31E 105 79 117 60 100 10 111 91 514 9 31F 112 14 123 95 106 45 118 26 514 9 31G 118 49 130 30 112 80 124 61 514 9 31H 124 84 136 65 119 15 130 96 514 9 31K 131 19 143 0...

Page 64: ...514 9 31C 4 14 4 61 3 83 4 30 514 9 31D 4 39 4 86 4 08 4 55 514 9 31E 4 64 5 11 4 33 4 80 514 9 31F 4 89 5 36 4 58 5 05 514 9 31G 5 14 5 61 4 83 5 30 514 9 31H 5 39 5 86 5 08 5 55 514 9 31K 5 64 6 11...

Page 65: ...31D 111 53 123 34 103 66 115 47 514 9 31E 117 88 129 69 110 01 121 82 514 9 31F 124 23 136 04 116 36 128 17 514 9 31G 130 58 142 39 122 71 134 52 514 9 31H 136 93 148 74 129 06 140 87 514 9 31K 143 28...

Page 66: ...Section 4 Control Definitions H85A Manual www rottlermfg com 4 26...

Page 67: ...duction Race Applications Or Nitrous Powered 5 4 Method 1 2 Step Using CBN Stones 5 4 Dart Blocks And Darton Sleeves That Are Force Induction Race Applications Or Nitrous Powered 5 4 Oem Engines That...

Page 68: ...hetic Coolant Equipped Machines 5 12 Honing Alusil Silitec and Lokasil Cylinders in Hone Oil Equipped Machines 5 13 Work Envelope Dimensions 5 14 Getting Started 5 15 Planning the Job 5 17 Block Speci...

Page 69: ...removal per minute use the Rough Hone process and bring all cylinders to within 005 0127mm of the final size Switch to stones that will leave you the desired RA value and remove the final amount of ma...

Page 70: ...27 m Nascar and Prostock applications RpK 4 6 microinch 10 05 m Rk 18 22 microinch 46 59 m RvK 28 32 microinch 71 81 m Performance Street and Track longer life RpK 8 10 microinch 20 25 m Rk 25 30 mic...

Page 71: ...ish load of 40 Hone the cylinder to size If you experience out of roundness in OE blocks due to cylinder wall thickness variations reduce the roughing load to 40 and the finish load to 30 Step Two Use...

Page 72: ...metry Step 2 Next step is to follow up in the plateau mode with a part number 514 9 14L 550 grit diamond abrasive at 15 load for 4 strokes at 80 rpm Step3 Final step is to use 514 9 14H plateau brushe...

Page 73: ...550 grit diamond abrasive in the plateau mode at 15 load for 4 strokes at 80 rpm Step 3 Continue with part number 514 9 14H plateau brush in plateau mode at 15 load for 4 strokes at 80 rpm Method 1 2...

Page 74: ...bond will lose abrasive excessively Too hard a bond will chatter and start glazing the bore with rapid heating and poor stock removal Finer grit stones generally break down much faster than coarse gri...

Page 75: ...or can set the roughing and finishing loads and expect the machine to hone the cylinder to size unattended with little or no attention It is important to use proper stone pressure when using diamond a...

Page 76: ...art number 514 4 71C when using diamond stones It must be mixed with water and maintained properly to give optimum honing results Note When mounting new stones in holders it is recommended that you fl...

Page 77: ...way from the cylinder Do not use the flow valve to shut off flow from the pump as that will cause the motor to overheat and trip out You can shut the pump motor off in the Operation screen if you want...

Page 78: ...ough a bench grinder wire wheel The brush rotation should be across the narrow width of the stone Turn the holder over and pass the stone through the wheel again This process will return the abrasive...

Page 79: ...types and Selection When using Vitrified honing stones you must use a petroleum based coolant Such as Mobil Met 33 or Upsilon or any equivalent light honing oil This is required since vitrified honing...

Page 80: ...oning loads should be set at 20 to 25 for roughing and 15 finish load NOTE When using the diamond stones they should be trued in to diameter of cylinder by using them in cast iron cylinder the same di...

Page 81: ...cast iron cylinder the same diameter of aluminum cylinder being honed This includes the KS finish diamonds also Next install the Rottler 600 grit finishing diamonds 514 9 14G no substitutes and run on...

Page 82: ...tion 5 Operating Instructions H85A Manual www rottlermfg com 5 14 Work Envelope Dimensions Refer to the dimensions in the illustration below to determine if the machine can handle the intended work pi...

Page 83: ...by flipping the power switch to the on position It will be assumed that the machine is being operated without a keyboard or mouse attached The computer will start up and boot screen will appear on the...

Page 84: ...the X button to move the carriage to the right side of the machine Touch the Z button to raise the spindle all the way to the top Now the machine is in its block loading position Engage the E STOP by...

Page 85: ...r dimension of cylinders If the job is a V type block the pan rail to crank line center dimension and cylinder offset between cylinder banks Tooling Selection You will need to decide what honing proce...

Page 86: ...514 9 14Q 325 400 grit 3 1 2 89mm long 24 30Ra 6 75um 514 9 14X 325 400 grit 4 102mm long 24 30Ra 6 75um 514 9 14V 500 grit 3 76mm long 15 19Ra 375 475um 514 9 14C 514 9 32C 325 40000 grit 3 76mm lon...

Page 87: ...ct the block that will be used In this tutorial a small block V 8 will be used Set the riser blocks on the fixture cradle so that the pan rails are sitting on the surface that was determined to be clo...

Page 88: ...g on the riser blocks place the clamp bar lock downs over the tube and turn the knobs until the clamp tube is secured Programing Set Up Now that the block has been placed on the fixture and tooling ha...

Page 89: ...with its receiver inside the drive spindle Once they are aligned the adaptor tabs will fit into the receiver slots The tabs will activate the release pin and the locknut will automatically turn to loc...

Page 90: ...tch and touch the Home button to calibrate the hone head set up to the machine program Once homing is complete check that cone rod is all the way up inside the hone head before proceeding THIS IS CRIT...

Page 91: ...he Program Select touch the New button 1 and the New Block Options Window will appear Name the block 2 input number of cylinders 3 and choose VBlock or Inline 4 Touch OK 5 when finished The new block...

Page 92: ...ack where you can edit information for the block that is highlighted Highlight the block program you want to edit then touch the Options button The Delete button 3 while bring up the Delete Window 4 H...

Page 93: ...emselves with the first two Click on Metric and all readings and settings on the monitor will be metric Uncheck Metric to return all readings and settings to inch Click on Select Language to have ever...

Page 94: ...ouch the New Button 1 and the New Mode Select screen 2 will appear Highlight Hone 3 and touch OK 4 The Hone program 5 will appear in the Mode Select section Clicking the Options button 6 will bring th...

Page 95: ...delete all settings in a block program that is highlighted and return the factory default setting click Yes If you choose the Std Setup the following Hone Modes will be loaded onto the Mode Select sc...

Page 96: ...ection 5 Operating Instructions H85A Manual www rottlermfg com 5 28 Click on the Select button 2 to bring up the Setup screen Operations Setup Screen Setup Tab This is where machines setting are input...

Page 97: ...ally dictated by the clearance of bottom of the cylinder to the main web When clearance is not an issue a setting of 250 500 6 35 12 7mm is a good place to start Move over to the Cross Hatch Calculato...

Page 98: ...ise the hone head out of the cylinder out of the bore until the bottom clears the deck by 1 2 inches In the Z Stops section touch the SET button that is in the same line as the Block Clearance value T...

Page 99: ...ion will explain how to back up and restore the operator created block profiles for DM controlled machines for archival purposes or to transfer to a different machine First step is to open your file b...

Page 100: ...H85A Manual www rottlermfg com 5 32 The following pop up box will appear on your screen Click on the Open folder to view files option and the following screen will appear This is the contents of the...

Page 101: ...Section 5 Operating Instructions H85A Manual www rottlermfg com 5 33 Next resize and arrange both file browsers so that they are side by side...

Page 102: ...ith the current profiles being shown in the RottlerWPF folder All that needs to be done to back up the current profile is to simply drag it from the RottlerWPF folder to the flash drive folder A copy...

Page 103: ...85A Manual www rottlermfg com 5 35 To restore or add block profiles go through the first 5 steps explained previously Highlight the block profiles file in the flash drive and drag it into the RottlerW...

Page 104: ...ection 5 Operating Instructions H85A Manual www rottlermfg com 5 36 You will get a pop up window about there being a file of the same name in the destination folder Click on the Copy and Replace optio...

Page 105: ...ion 5 Operating Instructions H85A Manual www rottlermfg com 5 37 The archived block profiles will now be installed Close both browser windows and remove the flash drive The restore process is now comp...

Page 106: ...Section 5 Operating Instructions H85A Manual www rottlermfg com 5 38...

Page 107: ...aintenance 6 8 Replacing the Motherboard Battery 6 9 Belt Tension Adjustment 6 12 Spindle Motor Belt Adjustment 6 12 Z Axis Motor Belt Adjustment 6 13 Ballscrew Assemblies Reference 6 14 Alignment Def...

Page 108: ...for adding grease These grease fittings should be greased using NLGI 2 White Lithium Grease Automatic Lubricator The oil injection lubricator is located on the back of the main base The oil injector l...

Page 109: ...hine use the following procedure Do this procedure with the E STOP engaged to prevent any accidental activation of machine functions 1 Go to the Home screen 2 Click the Setup Electronics tab 2 3 Selec...

Page 110: ...lick on the down arrow 7 and the different values available will appear 7 Click on NormallyClosed 8 and it should appear on the second line in place of NormallyOpen 8 Click on blank section 9 of the m...

Page 111: ...nce H85A Manual www rottlermfg com 6 4 11 Click the NormallyClosed value click the down arrow then click NormallyOpen 12 Click on a blank area 10 to set the NormallyOpen value 13 Close the window 14 R...

Page 112: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 5 Grease Fitting Locations...

Page 113: ...en Refill with Rottler 514 4 71C coolant mixed with water to a reading of 3 5 on the Refractometer scale If a Refractometer is not available then a static ratio of 5 8 is acceptable Ratio of coolant t...

Page 114: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 7 Hone Head Exploded View For Reference Only...

Page 115: ...ekly which ever comes first 1 Remove cone rod 1 from body 3 and clean threads Lubricate threads with high pressure grease 2 Check rubber bumper 2 for damage Replace if damaged 3 Clean hone head body 3...

Page 116: ...puter fails to boot up and you get a CMOS error message on the screen then the battery on the computer motherboard has failed and needs to be replaced The following is the procedure for replacing the...

Page 117: ...eck to see that the power light is not on If it is on turn off the power switch Note On some machines it may be necessary to unbolt the computer from the enclosure in order to gain access to the cover...

Page 118: ...ttery When the clip is released the battery will pop up Remove the battery and place new battery in the battery holder Using your finger tip push down on the battery until the retention clip is in its...

Page 119: ...n 5 lbs of tension should produce 1 2 of belt deflection Spindle drive motor belt tension 3 lbs of tension should produce 1 4 of belt deflection Be sure that power is turned off before adjusting belt...

Page 120: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 13 Z Axis Motor Belt Adjustment...

Page 121: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 14 Ballscrew Assemblies Reference Alignment Definitions for Angular Bearings and Belleville Washers Bearing Alignment Belleville Washer Alignment...

Page 122: ...ing Installation Stacking Order Z Axis bearings have an asymmetrical inner race design See illustration below for proper stacking order of bearings 2nd and 3rd bearings are install with open end up to...

Page 123: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 16 Z Axis Bearing Installation Section View...

Page 124: ...enance H85A Manual www rottlermfg com 6 17 Spindle Housing Bearing Installation Stacking Order 2nd bearing is installed with closed end down towards flange 1st bearing is installed with open end down...

Page 125: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 18 Spindle Housing Bearing Installation Section View...

Page 126: ...Section 6 Maintenance H85A Manual www rottlermfg com 6 19...

Page 127: ...icons 2 Touch and release the upper left target the target should jump to the lower right 3 Touch and release the lower right target the target should jump to the upper right 4 Touch and release the u...

Page 128: ...Section 7 Troubleshooting H85A Manual www rottlermfg com 7 1...

Page 129: ...6 Carriage Assembly 8 7 Coolant Nozzle and Ballscrew Cover 8 7 Linear Rails 8 8 Oiler Distribution Block 8 9 Z Axis Motor Assembly 8 10 Inner Wire Track Assembly 8 11 Z Axis Ballscrew Assembly 8 12 L...

Page 130: ...tor Assembly 8 21 Spindle Drive Cover 8 22 Electrical Enclosure 8 23 Door Assembly 8 23 Outside Parts 8 23 Inside Parts 8 24 Inside Components 8 25 Computer Components 8 26 Electrical Panel Assembly 8...

Page 131: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 1 Machine Parts Hone Tank and Components...

Page 132: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 2 Oiler and Filter Assembly...

Page 133: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 3 Linear Rails and X Axis Rack...

Page 134: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 4 Coolant Pump Assembly...

Page 135: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 5 Doors...

Page 136: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 6 Base Plate Assembly...

Page 137: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 7 Carriage Assembly Coolant Nozzle and Ballscrew Cover...

Page 138: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 8 Linear Rails...

Page 139: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 9 Oiler Distribution Block...

Page 140: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 10 Z Axis Motor Assembly...

Page 141: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 11 Inner Wire Track Assembly...

Page 142: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 12 Z Axis Ballscrew Assembly Lower Section...

Page 143: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 13 Upper Section...

Page 144: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 14 Outer Wire Track Assembly Mounts...

Page 145: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 15 Wire Tracks...

Page 146: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 16 Spindle Drive Assembly Outer Components...

Page 147: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 17 Inner Components...

Page 148: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 18 Spindle Drive Carriage Assembly Oil Lines and Wire Track Attachments...

Page 149: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 19 Feed Motor Assembly...

Page 150: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 20 Lower Section...

Page 151: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 21 Spindle Drive Motor Assembly...

Page 152: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 22 Spindle Drive Cover...

Page 153: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 23 Electrical Enclosure Door Assembly Outside Parts...

Page 154: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 24 Inside Parts...

Page 155: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 25 Inside Components...

Page 156: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 26 Computer Components...

Page 157: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 27...

Page 158: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 28 Electrical Panel Assembly...

Page 159: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 29 Control Pendant Assembly Outer Components...

Page 160: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 30 Pendant Mount...

Page 161: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 31 Coolant Sump Tank...

Page 162: ...Section 8 Machine Parts H85A Manual www rottlermfg com 8 32 Wiring Diagram...

Page 163: ...Section 9 Options H85A Manual www rottlermfg com 9 1 Optional Equipment Optional Equipment Catalog and Parts Manual are located on the Manual CD shipped with machine OPTIONS...

Page 164: ...Section 9 Options H85A Manual www rottlermfg com 9 2...

Page 165: ...to come in contact with while using this machine Other substances and materials are used in the manufacture testing and shipping of this machine A complete list of the Safety Data Sheets of substances...

Page 166: ...urer Address Yushiro Manufacturing America Inc 783 West Mausoleum Road Shelbyville IN 46176 Telephone 317 398 9862 Emergency telephone number Emergency Telephone Chemtrec 1 800 424 9300 2 HAZARDS IDEN...

Page 167: ...y call a POISON CENTER or doctor physician IF ON SKIN Wash with plenty of soap and water If skin irritation or rash occurs Get medical advice attention Wash contaminated clothing before reuse Precauti...

Page 168: ...scharge None Protective equipment and precautions for firefighters As in any fire wear self contained breathing apparatus pressure demand MSHA NIOSH approved or equivalent and full protective gear 6 A...

Page 169: ...oves and protective clothing Avoid contact with skin and clothing Selection of protective clothing depends on work conditions Respiratory protection If exposure limits are exceeded or irritation is ex...

Page 170: ...a available Chemical stability Stable under recommended storage conditions Possibility of Hazardous Reactions None under normal processing Hazardous polymerization Hazardous polymerization does not oc...

Page 171: ...s in several species indicate that at high doses boric acid may cause reproductive and developmental effects Human epidemiological studies have not shown a negative effect on human fertility STOT sing...

Page 172: ...l Pollution Act of 1990 Discharge or spills which produce a visible sheen on surface water or waterways leading to surface water must be reported to the National Response Center at 800 424 8802 CERCLA...

Page 173: ...______________________________________________________________________________ Page 8 8 storage transportation disposal and release and is not to be considered a warranty or quality specification The...

Page 174: ...cleaner If irritation or redness develops and persists seek medical attention Manufacturer Supplier Phillips 66 Lubricants P O Box 4428 Houston TX 77210 SDS Information URL www phillips66 com SDS Pho...

Page 175: ...e hazard area should wear protective clothing When the potential chemical hazard is unknown in enclosed or confined spaces a self contained breathing apparatus should be worn In addition wear other ap...

Page 176: ...ulations ANSI Z49 1 and other references pertaining to cleaning repairing welding or other contemplated operations SECTION 8 Exposure controls personal protection Chemical Name ACGIH OSHA Mexico Phill...

Page 177: ...ormal conditions of use SECTION 11 Toxicological information Information on Toxicological Effects Substance Mixture Likely Routes of Exposure Inhalation eye contact skin contact Aspiration Hazard Not...

Page 178: ...ons Persistence and Degradability The hydrocarbons in this material are not readily biodegradable but since they can be degraded by microorganisms they are regarded as inherently biodegradable Bioaccu...

Page 179: ...nd is applicable to the appropriate safety precautions for the product Guide to Abbreviations ACGIH American Conference of Governmental Industrial Hygienists CASRN Chemical Abstracts Service Registry...

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