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2200293 

_5982

2016 05 02

English

EN

Quick coupler troubleshooting

Wrong

Reason

Measure

Quick coupler cannot be close

Incorrectly performed tool attachment

Check tool connection according 
to the Control section

Hydraulic pressure in the lock circuit 

is too low to close the quick coupler.

Check the pressure in the lock 

circuit. If it is too low, check lock 

valve function. If the lock valve is 

serviceable, the fault lies with the 

machine.

The protective cover does not 

open and presses against the male 

connectors. The rod that opens 

the cover is missing.

Install a new rod.

One or more male connectors have 

become skewed and no longer fit 

the female connectors.

Contact your dealer.

The quick coupler cannot be opened.

Hydraulic pressure in the lock circuit 

is too low to close the quick coupler.

Check the pressure in the lock 

circuit. If it is too low, check lock 

valve function. If the lock valve is 

serviceable, the fault lies with the 

machine.

One of the two pilot-valve controlled 

check valves in the H cylinder is 

defective and will not open.

Contact your dealer

Pressure relief valve defective

Oil leak from the quick connect fittings 

when the tool is connected

The nose seal is missing or damaged.

Replace the nose seal as described in 
the section Replacing the nose seal, 

quick connect fitting

The quick connect fittings are dirty 

or damaged.

Clean or install new quick connect 

fittings as described in the section 

H cylinder quick connect fittings 

maintenance.

Oil leak from quick connect fitting

The quick connect fitting is dirty 

or damaged

Clean or install new quick connect 

fittings as described in the section 

H cylinder quick connect fittings 

maintenance.

The tool hydraulics to not function.

Incorrectly performed tool attachment. Check according to the section 

Connecting and disconnecting tools.

The machine does not provide the 

tool with the pressure and/or flow 

it needs

Check the machine handbook or 

contact the machine supplier.

Fault in the tool's hydraulic and/or 

electrical systems.

Checked the tool's manual or contact 

the tool supplier.

The tool's hydraulics and/or electrical 

system does not function.

Defective electrical connection 

between the toll and a quick coupler.

Check the harness and electrical 

connections. Replace or repair 

defective parts. Refer to the handbook 

regarding electrical connections.

Summary of Contents for Quick Change QC45

Page 1: ...ction of the cylinder unit has space for hydraulic quick connect fittings When the unit s cylinders move the quick coupler locks and the hydraulics are connected simultaneously Connection and disconne...

Page 2: ...1 1 2 3 4 3 4 3 8 3 8 QC60 5 E2 HF E2 HF L 3 4 5 2 1 3 4 1 2 1 2 QC65 L E2 HF E2 HF 3 4 3 4 English EN Quick connect fittings QuickChange quick connect fittings are fitted in the center section of the...

Page 3: ...rea Open the quick coupler lock as described in the Control system operation section Make sure the indicator rod is visible figure 8 Rotate the quick coupler so that the part furthest away becomes vis...

Page 4: ...o the tool s front shaft Lift the tool from the ground so that it hangs freely figure 12 Operate the tiltrotator such that the quick coupler s rear part moves down toward the tool s rear shaft figure...

Page 5: ...Figure 15 Figure 16 Correctly connected Incorrectly connected IMPORTANT Checking the quick coupler lock Even if the indicator shows the locking wedge to be in the locked position conduct the followin...

Page 6: ...Important It is extremely important that the tool be tilted inward otherwise the tool may fall unexpectedly when the coupler is opened Open the quick coupler as per the Control system section Make sur...

Page 7: ...ule see figure 21 In certain cases it may be necessary to adjust the tool Refer also to the grapple module s instructions for use Extra grapple function The extra function enables the use of a grapple...

Page 8: ...otective cover is working as intended Check that there are no leaks The quick coupler and the tool attachment must be kept free of snow and ice in winter As necessary hose or wipe away sand ice and sn...

Page 9: ...grease points Quick coupler grease points are shown below The table lists a description of grease points their number and greasing frequency Pos Description Number of lubrication points Interval 1 Gui...

Page 10: ...use the nose seal is probably damaged and must be replaced Replacing the nose seal quick connect fitting 1 Remove the damaged nose seal 2 Carefully clean around the seat of the fitting 3 Install the...

Page 11: ...e support ring must be inserted first black marking facing up toward the pusher followed by the O ring Then place the pusher on a table or other flat surface and press the seal to the bottom with the...

Page 12: ...he quick connect fitting is now accessible Remove and scrap the locking ring and the steel washer 6 behind it On 1 quick connect fittings fastened with screws remove the screws and their washers and s...

Page 13: ...Pressure relief valve defective Oil leak from the quick connect fittings when the tool is connected The nose seal is missing or damaged Replace the nose seal as described in the section Replacing the...

Page 14: ...H Max 125 Max 150 Max 150 Max 150 Max 250 Max250 Max 250 I 291 5 0 5 341 5 0 5 341 5 0 5 441 1 0 451 5 0 5 551 1 0 591 5 0 5 J 45 f8 60 f8 60 f8 65 f8 70 f8 70 f8 80 f8 K Max 520 Max 600 Max 600 Max...

Page 15: ...2200293 _5982 2016 05 02 English EN Hydraulics diagram quick coupler locking function...

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