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© Rototilt Group AB

2018-03-26

  trouble:2

English

EN

EN - 

Input signal

Red LED

Green LED

Buzzer

Possible cause

Action

Flashes 

slowly.

1 flash

Sounds 

at the 

same 

rate as 

the green 

LED.

The supply to roller left broken, 

caused by an open or short 

circuit on the harness.

• 

Check the harness to the joystick in 

terms of crush damage or open circuit.

• 

Restart the system.

• 

Contact the service workshop.

Flashes 

slowly.

2 flashes

Sounds 

at the 

same 

rate as 

the green 

LED.

Roller left activated during start-

up of the control system. The 

rollers’ output signal and the 

output signal to the proportional 

valve is blocked by the system.

• 

Return the roller to its zero position.

• 

Check that none of the rollers are 

mechanically blocked.

• 

Check the condition of the rollers.

• 

Restart the system.

• 

Contact the service workshop.

Flashes 

slowly.

3 flashes

Sounds 

at the 

same 

rate as 

the green 

LED.

The supply to roller right 

broken, caused by an open or 

short circuit on the harness.

• 

Check the harness to the joystick in 

terms of crush damage or open circuit.

• 

Restart the system.

• 

Contact the service workshop.

Flashes 

slowly.

4 flashes

Sounds 

at the 

same 

rate as 

the green 

LED.

Roller right activated during 

start-up of the control system. 

The rollers’ output signal 

and the output signal to the 

proportional valve is blocked by 

the system.

• 

Return the roller to its zero position.

• 

Check that none of the rollers are 

mechanically blocked.

• 

Check the condition of the rollers.

• 

Restart the system.

• 

Contact the service workshop.

Flashes 

slowly.

5 flashes

Sounds 

at the 

same 

rate as 

the green 

LED.

Deviations in signal state on full 

deflection of roller left. 

Error from the roller’s output 

signals discovered by the 

system after 0.2 seconds. 

In the event of deviations, 

the system blocks the roller’s 

output signal and the output 

signal to the proportional valve.

• 

Check the condition of the harness and 

rollers.

• 

The fault lasts less than two 

seconds:

Return the roller to its zero 

position. 

• 

The fault lasts longer than two seconds

Return the roller to its zero position. 

Restart the control system. 

Contact the service workshop.

Flashes 

slowly.

6 flashes

Sounds 

at the 

same 

rate as 

the green 

LED.

Deviations in signal state on full 

deflection of roller right. 

Error from the roller’s output 

signals discovered by the 

system after 0.2 seconds. 

In the event of deviations, 

the system blocks the roller’s 

output signal and the output 

signal to the proportional valve.

• 

Check the condition of the harness and 

rollers.

• 

The fault lasts less than two 

seconds:

Return the roller to its zero 

position.

• 

The fault lasts longer than two seconds: 

Return the roller to its zero position. 

Restart the control system.Contact the 

service workshop.

Flashes 

slowly.

7 flashes

Sounds 

at the 

same 

rate as 

the green 

LED.

Left roller activated during start-

up of the system. 

• 

Return the roller to its zero position.

• 

Contact the service workshop.

Flashes 

slowly.

8 flashes

Sounds 

at the 

same 

rate as 

the green 

LED.

Input signal fault from the 

pressure sensor.

• 

Check the harness in terms of crush 

damage or open circuit.

• 

Check the sensor 

• 

Contact the service workshop.

2200401_        _7225

Summary of Contents for ICS Direct

Page 1: ...2018 04 22 _7225 Control System ICS Direct 2200401 Wheel Control Translation of the Original Instructions _EN ...

Page 2: ...ompatibility The partly completed machine may not be put into operation before the completed machinery in which it is to be incorporated is in accordance with the provisions in 2006 42 EC An avoidance maneuver test in accordance with 10 4 in ISO 5010 2007 must be carried out for the alternate steering function The test determines the authorized speed with the alternate steering active to a maximum...

Page 3: ...sts of components for the ICS Direct wheel control system The overviews show standard equipment and options Refer to the illustrations and lists below and on the following pages ICS Direct is design to facilitate the movement of the base machine excavator when working ICS Direct wheel control is manoeuvred using switches and or rollers in the handles In most cases this permits the operator to work...

Page 4: ...ting Lamp and decal A lamp and decal are installed on the right hand console The decal shows alternative control is installed on the base machine excavator When ICS Direct is activated the lamp lights When the operation inhibitor is activated the lamp flashes to warn that the system is switched off Valve block wheel control The valve block is connected in parallel to the base machine excavator s o...

Page 5: ...ctions on the base machine excavator and for alternative control The rollers in the handles must have proportional control The handle functions are configured by an authorised installer One of several possible examples of connection to the alternative control is described below Left Handle S3 Activate alternative control R3 Steering Right Turn right Left Turn left Right Handle T5 Drive Up Drive fo...

Page 6: ...cate that alternative control is deactivated The symbol is not shown on the display or 6 Use the base machine excavator s control for steering wheel Alternative steering always has a lower priority than the base machine excavator s control The control system s indicator lamp flashes and the buzzer sounds for 3 seconds to warn that the system is switched off or 7 Turn the drive mode switch to trans...

Page 7: ... deactivate with the connected switch in the handle 4 Use the base machine excavator s control for steering wheel Alternative steering always has a lower priority than the base machine excavator s control The control system s indicator lamp flashes and the buzzer sounds for 3 seconds to warn that the system is switched off Safety latch The speed must not exceed the permitted limit that is why alte...

Page 8: ...reen LED flashes and the Red LED lights with a fixed light and the buzzer sounds the output signal does not work correctly Detailed troubleshooting Calibration Red LED Green LED Buzzer Possible cause Action Flashes quickly 1 flash Sounds at the same rate as the red LED Roller left not calibrated The control system clears the roller s calibration and stops output signals Cable breakage connector pl...

Page 9: ... system Contact the service workshop Flashes slowly 5 flashes Sounds at the same rate as the green LED Deviations in signal state on full deflection of roller left Error from the roller s output signals discovered by the system after 0 2 seconds In the event of deviations the system blocks the roller s output signal and the output signal to the proportional valve Check the condition of the harness...

Page 10: ...zero position Contact the service workshop To reset the fault indication restart the system by disconnecting the voltage on the base machine Fixed light 4 flashes Sounds at the same rate as the green LED Functional fault on output signal wire 4 Output signal blocked Check the harness in terms of crush damage or open circuit Check the condition of the valve Return the roller to the zero position Co...

Page 11: ... Troubleshooting WARNING More extensive adjustments and repairs must be done by an authorized service workshop Schematics Valve Block Wheel Control 1 Port T1 2 Port T 3 Port P IN 4 Port LSO 5 Port A 6 Port B 7 Connector 3 8 Connector 4 9 Connector 2 10 Pressure Sensor PT 11 Port EF 12 Port LSP 13 Pressure Relief 9 12 5 7 8 10 11 1 2 3 4 6 13 English EN EN 2200401_ _7225 ...

Page 12: ...ct Wheel Control can be adapted with two alternative options for Valve Block Both Valve Blocks are connected to the same functions for the system Illustration below shows the Open Center Version Valveblock Wheel Control Open Center English EN EN 2200401_ _7225 ...

Page 13: ...irect Wheel Control can be adapted with two alternative options for Valve Block Both Valve Blocks are connected to the same functions for the system Illustration below shows the the Static Dynamic Version Valveblock Wheel Control Static Dynamic English EN EN 2200401_ _7225 ...

Page 14: ... Rototilt Group AB 2018 04 27 schema 4 LSO LSP EF T T P P IN A B R L ADAPTER HOSE 3 8 HOSE BYPASS PLUG Hydraulic connections Open Center English EN EN 2200401_ _7225 ...

Page 15: ... Rototilt Group AB 2018 04 27 schema 5 LSO LSP LS CF EF T T P P P IN A B R L ADAPTER HOSE 3 8 HOSE BYPASS EF LS Hydraulic connections Static Dynamic English EN EN 2200401_ _7225 ...

Page 16: ...roup AB 2018 04 27 schema 6 Harness ICS Direct Harness ICS Direct General version i INFO Schematic refers to the general version of ICS Direct Adapted versions of the system may differ English EN EN 2200401_ _7225 ...

Page 17: ... Rototilt Group AB 2018 04 27 schema 7 Harness Pressure Sensor English EN EN 2200401_ _7225 ...

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