Rothenberger ROWELD E Series Instruction Manual Download

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6. Malfunctions Analyses and Solutions

6.1 Frequent joints quality problems analyze:



Visually check

：

round bead, good joint



Narrow and fall bead. Too high pressure while

welding



Too small bead. Pressure is not enough while

welding

◆

There is a ditch between the welding surfaces.

Temperature is not enough or change-over time is too

long while welding.

◆

High & low bead. Different heating time or fusion

temperature causes that.

◆

Misalignment. Welding under the condition that the

misalignment exceeds 10% of pipe wall thickness

while align the two ends.

Summary of Contents for ROWELD E Series

Page 1: ...1 ...

Page 2: ...Parameter 38 2 Descriptions 39 3 Instruction for Use 41 4 Timer and Temperature Controller 44 5 Reference of Welding Standard DVS2207 1 1995 47 6 Malfunctions Analyses and Solutions 48 7 Electrical draw diagram and Hydraulic schematic diagram 52 8 Accessories list 54 Welding parameter 60 SHDS110 SHDS160A2 SHDS160A4 SHDS160B4 SHDS200A2 SHDS200A4 SHDS200B4 1 Applicable Range and Technical Parameter ...

Page 3: ...nience reliability safety and lower price Today our products include nine kinds and over than 20 types that can be applied to plastics pipe construction and make fittings in workshop as follow SHS series socket welder SJC series band saw SHDS series manual butt fusion machine SHG series workshop butt fusion machine SHD series butt fusion machine Series special tools SHDA series Auto butt fusion ma...

Page 4: ... potential hazard of explosion 2 3 The machine should be operated by responsible qualified and trained personnel 2 4 The machine should be operated on a dry area The protective measures should be adopted when it is used in rain or on wet ground 2 5 The machine is operated by 220V 10 50 60 Hz If extended wire should be used it should have enough lead section according its length 2 6 Before using th...

Page 5: ...aw area between the moving tables Caution injure hand Caution heavy 3 2 Precautions for Safety Take care when operating and transporting the machine according to all the safety rules in this instruction 3 2 1 Notice when using The operator should be responsible and trained personnel Completely inspect and maintain the machine per year for the safety and machine s reliability Dirty and crowed work ...

Page 6: ...re not complying with standard Do not touch electrophorus parts Forbid hauling off the cable to disconnect Forbid hauling cables for lifting equipment Do not put heavy or sharp object on the cables and control the temperature of cable within limiting temperature 70 Do not work in the wet environment Check if the groove and shoes is dry Do not splash the machine 3 2 5 Check insulation condition of ...

Page 7: ...hock When lift the machine to ditch the weight of the machine should be within the rated lifting weight and person is forbidden staying under the lifting arm Avoid using the machine in the environment full of paint gas smoke and deoil since the infection of eyes and respiratory tract would be caused Do not put the machine in a dirty place 3 2 12 Personnel safety while working Remove jewelry and ri...

Page 8: ...aning tool Before shaving the pipes ends of pipes should be cleaned especially clean the sand or other draff crowed around the ends By doing this the lifetime of edge can be prolonged and also prevent the shavings are thrown out to danger people 3 3 4 Basic Frame Make sure the pipes or fittings are fixed correctly to get the right alignment When joining pipes the operator should keep a certain spa...

Page 9: ...85KW Include Heating plate 1KW 2 KW 3KW 4KW Planing tool motor 0 7KW IP54 1 1 KW IP54 1 1KW IP54 1 1KW Hydraulic unit motor 0 75 kW IP54 Dielectric resistance 1MΩ Max Pressure 6 MPa Total section of cylinders 6 26 cm2 10 98 cm2 20 cm2 20 cm2 Volume of oil box 3L Hydraulic oil 40 50 kinematic viscosity mm2 s 40 Undesired sound 70 dB Max Temperature of heating plate 270 Difference in surface tempera...

Page 10: ...Heating plate 2 Support 3 Planing tool 4 Hydraulic unit 5 Basic frame 2 1 Basic Frame Figure 2 1 Main clamp 2 Stub end device 3 Adjust screw 4 Cylinder 5 Connection 2 2 Hydraulic Unit 2 2 1 Hydraulic unit Figure 3 1 Direction valve 2 Pressure regulation valve 3 Pressure gauge 4 Swing check valve 5 Oil tank 6 Power cable ...

Page 11: ... 3 Voltmeter 4 Temperature controller 5 Timer 6 Endothermic time button 7 Cooling time button 8 Direction valve 9 Pressure relief valve 10 Pressure gauge 11 Pressure regulation valve 2 2 3 Hydraulic unit sockets Figure 5 1 Planning tool socket 2 Heating plate socket ...

Page 12: ...rp All necessary parts and tools are available 3 3 Connection and preparation 3 3 1 Connect the basic frame to hydraulic unit by quick couplers 3 3 2 Connect the heating plate to the hydraulic unit with the special cable Connection the cable with electrical box Connection between the cable and heating plate 3 3 3 Install appropriate inserts to frame according to the outside diameter of pipes fitti...

Page 13: ...ressure Open the pressure regulation valve completely lock the swing check valve tightly and then push forward the direction valve meanwhile adjust the pressure regulation valve to set the system pressure equals to drag pressure add butting pressure 3 4 4 Planing Open the pipes fittings ends after turning swing check valve anti clockwise to the end Put the planning tool between the pipes fittings ...

Page 14: ...ise to reduce the pressure not more than drag pressure and turn swing check valve in clockwise direction to the end Press the button T2 the soaking time begins to count and the time will count down to zero by second then the buzzer will buzz see section 7 3 4 6 Joining and cooling Open the frame and take out the heating plate and close two melting ends as quickly as possible Keep the bar of direct...

Page 15: ...standard 4 1 Timer setting 4 2 Instruction for Use Press set The lamp T2 is on and the lamp T5 is off Pressing or To set soaking time in second Press set The lamp T2 is off and the lamp T5 is on Press or To set cooling time in second Press Set Timer setting is over Press T2 Press T5 Press and Alarm when the soaking time counts down to zero Alarm when the cooling time counts down to zero Timer stop...

Page 16: ... upper window Press or key enter the setting temperature and press SET to confirm 2 Deviation Correction of temperature Control instrument Switch on Press SET for more than 3 seconds till SI is shown in the upper window Press SET till SC is shown in the upper window Press or key enter temperature correction value press SET key to confirm ...

Page 17: ... surface temperature can reach 270 5 3 Reference standard DVS2207 1 1995 熔接压力 t5 t2 t1 t3 t4 吸热压力 Bead build up pressure Welding pressure P1 P3 Drag pressure Section of welding pipe ends welding pressure 0 15 Drag pressure MPa Total section of cylinders Section of welding pipe ends 3 14 Pipe diameter Wall thickness Wall thickness Note The drag pressure is not more than 50 of the welding pressure P...

Page 18: ...welding Too small bead Pressure is not enough while welding There is a ditch between the welding surfaces Temperature is not enough or change over time is too long while welding High low bead Different heating time or fusion temperature causes that Misalignment Welding under the condition that the misalignment exceeds 10 of pipe wall thickness while align the two ends ...

Page 19: ...echanical connections Temp control system Checkout the temperature indicator Replace the cable if it is broken Hydraulic system Checkout pressure gauge Replace seals if the hydraulic unit is leak Clean the filter Make sure the oil is enough for operation Change the hydraulic oil Replace if the oil hose is breakage Basic Frame Retighten screws in the end of frame axis Spray antirust paint again if ...

Page 20: ... The oil filter is blocked 4 The working voltage is instable 1 Make sure the motor load is less that 3 MPa 2 Repair or replace the pump 3 Clean the filter 4 Check the instability of power 3 The cylinder works abnormally 1 The direction valve is damaged 2 There is air in system 3 The system pressure is too low 4 The quick coupler is blocked 5 The pressure relief valve is not locked 1 Replace the di...

Page 21: ...ing stick and outside shell must be more than 1MΩ 4 Should the temperature controller readings be more than 300 which suggest he sensor may be damaged or the connection is loosen Should the temperature controller indicate LL which suggests the sensor have a short circuit Should the temperature controller indicate HH which suggests the circuit of sensor is open 5 Correct the temperature by button l...

Page 22: ...22 7 Electrical draw diagram and Hydraulic schematic diagram 7 1 Electrical draw diagram ...

Page 23: ...23 7 2 Hydraulic schematic diagram ...

Page 24: ...s high pressure oil hose 6 Support set 1 7 Planing tool set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate Attachment with machine 1 Special bolt for clamp M6 Set 1 L 15 20 30 40 45 55 10pcs each spec 2 Double open wrench Pcs 1 22X24 3 Cross screwdriver Pcs 1 6 150 4 Special screw bolt Set 2 SHD250 5 Fuse Pcs 1 10A 6 Oil plug pcs 1 7 Cutter of planning tool Pcs 2 SHD160 8 ...

Page 25: ... pressure oil hose 6 Support set 1 7 Planing tool set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate Attachment with machine 1 Special bolt for clamp M6 Set 1 L 15 30 40 50 60 70 80 85 95 100 10pcs each spec 2 Double open wrench Pcs 1 22X24 3 Cross screwdriver Pcs 1 6 150 4 Special screw bolt Set 2 SHD250 5 Fuse Pcs 1 10A 6 Oil plug pcs 1 7 Cutter of planning tool Pcs 2 SH...

Page 26: ... pressure oil hose 6 Support set 1 7 Planing tool set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate Attachment with machine 1 Special bolt for clamp M6 Set 1 L 20 35 50 65 80 85 95 100 110 120 10pcs each spec 2 Double open wrench Pcs 1 30X32 3 Cross screwdriver Pcs 1 6 150 4 Special screw bolt Set 2 SHD315 5 Fuse Pcs 1 10A 6 Oil plug pcs 1 7 Cutter of planning tool Pcs 2 ...

Page 27: ... pressure oil hose 6 Support set 1 7 Planing tool set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate Attachment with machine 1 Special bolt for clamp M6 Set 1 L 25 40 55 70 80 95 100 110 120 130 140 10pcs each spec 2 Double open wrench Pcs 1 30X32 3 Cross screwdriver Pcs 1 6 150 4 Special screw bolt Set 2 SHD315 5 Fuse Pcs 1 10A 6 Oil plug pcs 1 7 Cutter of planning tool P...

Page 28: ...sec t3 sec P3 bar t4 min 75 9 8 3 4 2 1 5 0 3 83 6 6 4 2 10 5 11 6 8 3 5 1 0 2 68 5 5 3 5 9 5 13 6 5 5 2 9 1 0 2 55 5 5 2 9 8 17 4 4 2 3 0 5 0 2 44 5 5 2 3 6 5 17 6 4 3 2 3 0 5 0 2 43 5 5 2 3 6 5 21 3 6 1 9 0 5 0 1 36 5 5 1 9 6 5 26 2 9 1 6 0 5 0 1 29 5 5 1 6 6 5 33 2 3 1 2 0 5 0 1 23 5 5 1 2 6 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 90 9 10 0 6 0 1 5 0 4 100 7 7 6 0 ...

Page 29: ... 0 5 3 1 0 4 60 6 6 5 3 8 5 26 4 8 4 3 0 5 0 3 48 5 5 4 3 7 33 3 8 3 5 0 5 0 2 38 5 5 3 5 6 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 140 9 15 6 14 6 2 1 0 156 9 9 14 6 21 11 12 7 12 2 2 0 8 127 8 8 12 2 16 5 13 6 10 3 10 0 1 5 0 7 103 7 7 10 0 12 17 8 2 8 2 1 5 0 5 82 6 6 8 2 10 5 17 6 8 0 7 9 1 5 0 5 80 6 6 7 9 10 5 21 6 7 6 7 1 0 4 67 6 6 6 7 9 26 5 4 5 5 1 0 4 54 5 ...

Page 30: ...ec P3 bar t4 min 75 9 8 3 2 9 1 5 0 2 83 7 7 2 9 10 5 11 6 8 2 4 1 0 2 68 6 6 2 4 9 5 13 6 5 5 2 0 1 0 1 55 5 5 2 0 8 17 4 4 1 6 0 5 0 1 44 5 5 1 6 6 5 17 6 4 3 1 6 0 5 0 1 43 5 5 1 6 6 5 21 3 6 1 3 0 5 0 1 36 5 5 1 3 6 5 26 2 9 1 1 0 5 0 1 29 5 5 1 1 6 5 33 2 3 0 9 0 5 0 1 23 5 5 0 9 6 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 90 9 10 0 3 4 1 5 0 2 100 7 7 3 4 12 11 8 ...

Page 31: ...9 5 21 6 0 3 0 1 0 2 60 5 5 3 0 8 5 26 4 8 2 5 1 0 2 48 5 5 2 5 7 33 3 8 2 0 0 5 0 1 38 5 5 2 0 6 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 140 9 15 6 8 3 2 0 6 156 9 10 8 3 21 11 12 7 6 9 2 0 5 127 8 8 6 9 16 13 6 10 3 5 7 1 5 0 4 103 7 7 5 7 12 17 8 2 4 7 1 5 0 3 82 7 7 4 7 10 5 17 6 8 0 4 5 1 5 0 3 80 6 6 4 5 10 5 21 6 7 3 8 1 0 3 67 6 6 3 8 9 26 5 4 3 1 1 0 2 54 5 5...

Page 32: ...7 8 1 5 0 5 95 7 7 7 8 12 26 7 7 6 3 1 5 0 4 77 6 6 6 3 10 33 6 1 5 0 1 0 3 61 6 6 5 0 8 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 225 9 25 0 21 4 2 5 1 4 250 11 13 21 4 31 11 20 5 17 9 2 5 1 2 205 10 11 17 9 26 13 6 16 5 14 8 2 1 0 165 9 10 14 8 22 17 13 2 12 0 2 0 8 132 8 8 12 0 16 5 17 6 12 8 11 6 2 0 8 128 8 8 11 6 16 5 21 10 7 9 8 1 5 0 7 107 7 7 9 8 13 26 8 7 8 0 ...

Page 33: ...P3 bar t4 min 110 9 12 2 2 8 2 0 2 122 8 8 2 8 16 11 10 0 2 4 1 5 0 2 100 7 7 2 4 12 13 6 8 1 1 9 1 5 0 1 81 7 7 1 9 10 5 17 6 5 1 6 1 0 1 65 6 6 1 6 9 17 6 6 3 1 5 1 0 1 63 6 6 1 5 9 21 5 2 1 3 1 0 1 52 5 5 1 3 8 26 4 2 1 1 0 5 0 1 42 5 5 1 1 6 5 33 3 3 0 8 0 5 0 1 33 5 5 0 8 6 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 125 9 13 9 3 6 2 0 2 139 8 8 3 6 18 11 11 4 3 0 1 ...

Page 34: ...21 7 6 2 7 1 5 0 2 76 6 6 2 7 10 26 6 2 2 2 1 0 1 62 6 6 2 2 8 5 33 4 8 1 8 1 0 1 48 5 5 1 8 7 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 180 9 20 0 7 5 2 5 0 5 200 10 11 7 5 25 11 16 4 6 3 2 0 4 164 9 10 6 3 21 13 6 13 2 5 2 2 0 3 132 8 8 5 2 16 5 17 10 6 4 2 1 5 0 3 106 7 7 4 2 13 17 6 10 2 4 1 1 5 0 3 102 7 7 4 1 12 21 8 6 3 5 1 5 0 2 86 7 7 3 5 11 26 6 9 2 8 1 0 2 69 6...

Page 35: ...9 6 7 1 5 0 4 119 8 8 6 7 15 5 26 9 6 5 4 1 5 0 4 96 7 7 5 4 12 33 7 6 4 3 1 5 0 3 76 6 6 4 3 10 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 280 9 31 1 18 2 3 1 2 311 13 15 18 2 38 11 25 5 15 3 2 5 1 0 255 12 14 15 3 32 13 6 20 6 12 6 2 5 0 8 206 10 11 12 6 26 17 16 5 10 2 2 0 7 165 9 10 10 2 22 17 6 15 9 9 9 2 0 7 159 9 10 9 9 21 21 13 3 8 4 2 0 6 133 8 8 8 4 17 26 10 8 6 ...

Page 36: ...P3 bar t4 min 110 9 12 2 2 8 2 0 2 122 8 8 2 8 16 11 10 0 2 4 1 5 0 2 100 7 7 2 4 12 13 6 8 1 1 9 1 5 0 1 81 7 7 1 9 10 5 17 6 5 1 6 1 0 1 65 6 6 1 6 9 17 6 6 3 1 5 1 0 1 63 6 6 1 5 9 21 5 2 1 3 1 0 1 52 5 5 1 3 8 26 4 2 1 1 0 5 0 1 42 5 5 1 1 6 5 33 3 3 0 8 0 5 0 1 33 5 5 0 8 6 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 125 9 13 9 3 6 2 0 2 139 8 8 3 6 18 11 11 4 3 0 1 ...

Page 37: ...21 7 6 2 7 1 5 0 2 76 6 6 2 7 10 26 6 2 2 2 1 0 1 62 6 6 2 2 8 5 33 4 8 1 8 1 0 1 48 5 5 1 8 7 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 180 9 20 0 7 5 2 5 0 5 200 10 11 7 5 25 11 16 4 6 3 2 0 4 164 9 10 6 3 21 13 6 13 2 5 2 2 0 3 132 8 8 5 2 16 5 17 10 6 4 2 1 5 0 3 106 7 7 4 2 13 17 6 10 2 4 1 1 5 0 3 102 7 7 4 1 12 21 8 6 3 5 1 5 0 2 86 7 7 3 5 11 26 6 9 2 8 1 0 2 69 6...

Page 38: ... 311 13 15 18 2 38 11 25 5 15 3 2 5 1 0 255 12 14 15 3 32 13 6 20 6 12 6 2 5 0 8 206 10 11 12 6 26 17 16 5 10 2 2 0 7 165 9 10 10 2 22 17 6 15 9 9 9 2 0 7 159 9 10 9 9 21 21 13 3 8 4 2 0 6 133 8 8 8 4 17 26 10 8 6 8 1 5 0 5 108 7 7 6 8 13 33 8 5 5 4 1 5 0 4 85 7 7 5 4 11 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 315 9 35 0 23 1 3 1 5 350 14 17 23 1 43 11 28 6 19 3 3 1 3 2...

Page 39: ...rrent 28A 43A 60A Total power 18 2kW 24 kW 29 5 kW Include Heating plate 12 5 kW 17 5 kW 21 5 kW Planing tool motor 2 2 kW 3 kW 4 kW Hydraulic unit motor 3 kW 3 kW 3 kW Crane power 0 5KW 0 5KW 1KW Dielectric resistance 1MΩ Max Pressure 16MPa 16MPa 16MPa Total section of cylinders 44cm2 38 9cm2 50 7 cm2 Volume of oil box 4L Hydraulic oil 270 Undesired sound 5 Max Temperature of heating plate 40 50 ...

Page 40: ...laning tool and support 2 1 Structure 1 Hydraulic unit 2 Basic frame 3 Support 4 Heating plate 5 Planing tool 6 Crane SHD450 630 optional SHD800 1200 optional 2 2 Hydraulic Unit 1 Direction valve 2 Pressure regulation valve 3 Pressure gauge 4 Swing check valve 5 Oil tank 6 Power cable ...

Page 41: ...Timer 2 Endothermic time button 3 Cooling time button 2 4 Electric box 2 5 Hydraulic unit sockets 1 Heating plate socket 2 Planer switch 3 Oil pump socket 4 Electric hoist socket 1 Temperature controller 2 Switch 3 Voltmeter 4 Leakage switch ...

Page 42: ...rp All necessary parts and tools are available 3 3 Connection and preparation 3 3 1 Connect the basic frame to hydraulic unit by quick couplers 3 3 2 Connect the heating plate to the hydraulic unit with the special cable Connection the cable with electrical box Connection between the cable and heating plate 3 3 3 Install appropriate inserts to frame according to the outside diameter of pipes fitti...

Page 43: ... meanwhile slowly turn swing check valve clockwise until there are continuous shavings appearing on both sides Turn the swing valve anti clockwise to relief the pressure in a moment later open the frame switch off the planing tool and remove it Close the pipes fitting ends and checks the alignment of them The maximal misalignment should not exceed 10 of the wall thickness and it could be improved ...

Page 44: ...ame and take out the heating plate and close two melting ends as quickly as possible Keep the bar of direction valve on the close position for 2 3 minutes put the bar of direction valve on middle position and press the button T5 to count cooling time until it is over At this point the machine will give an alarm again Relief the pressure loose the screw of clamps and then take out the jointed pipes...

Page 45: ...standard 4 1 Timer setting 4 2 Instruction for Use Press set The lamp T2 is on and the lamp T5 is off Pressing or To set soaking time in second Press set The lamp T2 is off and the lamp T5 is on Press or To set cooling time in second Press Set Timer setting is over Press T2 Press T5 Press and Alarm when the soaking time counts down to zero Alarm when the cooling time counts down to zero Timer stop...

Page 46: ...on Press SET for more than 4 seconds till Sd is shown in the upper window Press or key enter the setting temperature and press SET to confirm 2 Deviation Correction of temperature Control instrument Switch on Press SET for more than 3 seconds till SI is shown in the upper window ...

Page 47: ...47 Press SET till SC is shown in the upper window Press or key enter temperature correction value press SET key to confirm ...

Page 48: ...surface temperature can reach 270 5 3 Reference standard DVS2207 1 1995 熔接压力 t5 t2 t1 t3 t4 吸热压力 Bead build up pressure Welding pressure P1 P3 Drag pressure Section of welding pipe ends welding pressure 0 15 Drag pressure MPa Total section of cylinders Note The drag pressure is not more than 50 of the welding pressure Pipe diamete r Wall thickness Bead build up pressur e Bead height Soaking pressu...

Page 49: ...welding Too small bead Pressure is not enough while welding There is a ditch between the welding surfaces Temperature is not enough or change over time is too long while welding High low bead Different heating time or fusion temperature causes that Misalignment Welding under the condition that the misalignment exceeds 10 of pipe wall thickness while align the two ends ...

Page 50: ...echanical connections Temp control system Checkout the temperature indicator Replace the cable if it is broken Hydraulic system Checkout pressure gauge Replace seals if the hydraulic unit is leak Clean the filter Make sure the oil is enough for operation Change the hydraulic oil Replace if the oil hose is breakage Basic Frame Retighten screws in the end of frame axis Spray antirust paint again if ...

Page 51: ...The oil filter is blocked 8 The working voltage is instable 5 Make sure the motor load is less that 3 MPa 6 Repair or replace the pump 7 Clean the filter 8 Check the instability of power 3 The cylinder works abnormally 6 The direction valve is damaged 7 There is air in system 8 The system pressure is too low 9 The quick coupler is blocked 10 The pressure relief valve is not locked 6 Replace the di...

Page 52: ...ng stick and outside shell must be more than 1MΩ 4 Should the temperature controller readings be more than 300 which suggest he sensor may be damaged or the connection is loosen Should the temperature controller indicate LL which suggests the sensor have a short circuit Should the temperature controller indicate HH which suggests the circuit of sensor is open 5 Correct the temperature by button lo...

Page 53: ...53 7 Electrical draw diagram and Hydraulic schematic diagram 7 1 Electrical draw diagram ...

Page 54: ...54 7 2 Hydraulic schematic diagram ...

Page 55: ...laning tool set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate 9 Crane set 1 Optional Attachment with machine 1 Hexagon socket head bolts M10 Set 1 L 25 45 65 85 10pcs each spec 2 Special bolt for clamp M10 Set 1 L 110 125 135 10pcs each spec 3 Double open wrench Pcs 1 30X32 4 Hexagon wrench pcs 1 8mm 5 Cross screwdriver Pcs 1 8 200 6 Special screw bolt Set 2 SHD450 7 Fuse...

Page 56: ...ol set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate 9 Crane set 1 Optional Attachment with machine 1 Hexagon socket head bolts M10 Set 1 L 25 45 65 90 10pcs each spec 2 Special bolt for clamp M10 Set 1 L 125 135 145 155 10pcs each spec 3 Double open wrench Pcs 1 32X36 4 Hexagon wrench pcs 1 8mm 5 Cross screwdriver Pcs 1 8 200 6 Special screw bolt Set 2 SHD630 7 Fuse Pcs ...

Page 57: ...Support set 1 7 Planing tool set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate 9 Crane set 1 Optional Attachment with machine 1 Hexagon socket head bolts M10 Set 1 L 35 65 90 115 140 155 10pcs each spec 2 Double open wrench pcs 1 32X36 3 Hexagon wrench pcs 1 8mm 4 Cross screwdriver Pcs 1 8 200 5 Special screw bolt Set 2 SHD630 6 Fuse Pcs 1 2A 7 Oil plug pcs 1 8 Cutter of ...

Page 58: ...ool set 1 8 Heating plate set 1 Include 1 pcs connecting cable of heating plate 9 Crane set 1 Attachment with machine 1 Hexagon socket head bolts M10 set 1 L 40 80 120 150 175 10pcs each spec 2 Double open wrench pcs 1 22X24 3 Adjustable wrench pcs 1 18 4 Hexagon wrench pcs 1 8mm 5 Hexagon wrench pcs 1 10mm 6 Hexagon wrench pcs 1 12mm 7 Special screw bolt Set 2 SHD800 8 Fuse Pcs 1 2A 9 Oil plug pc...

Page 59: ...eating plate set 1 Include 1 pcs connecting cable of heating plate 9 Crane set 1 Attachment with machine 1 Hexagon socket head bolts M10 set 1 L 50 100 150 200 10pcs each spec 2 Double open wrench pcs 1 22X24 3 Adjustable wrench pcs 1 18 4 Hexagon wrench pcs 1 8mm 5 Hexagon wrench pcs 1 10mm 6 Hexagon wrench pcs 1 12mm 7 Special screw bolt Set 2 SHD1000 8 Nylon ropeΦ6 米 10 Φ6 9 Fuse Pcs 1 2A 10 Oi...

Page 60: ... Heating plate set 1 Include 1 pcs connecting cable of heating plate 9 Crane set 1 Attachment with machine 1 Hexagon socket head bolts M10 set 1 L 50 100 155 200 250 290 10pcs each spec 2 Double open wrench pcs 1 22X24 3 Adjustable wrench pcs 1 18 4 Hexagon wrench pcs 1 8mm 5 Hexagon wrench pcs 1 10mm 6 Hexagon wrench pcs 1 12mm 7 Special screw bolt Set 2 SHD1200 8 Nylon ropeΦ6 米 10 Φ6 9 Fuse Pcs ...

Page 61: ...3 bar t4 min 225 9 25 0 10 5 2 5 0 7 250 11 13 10 5 31 11 20 5 8 8 2 5 0 6 205 10 11 8 8 26 13 6 16 5 7 3 2 0 5 165 9 10 7 3 22 17 13 2 5 9 2 0 4 132 8 8 5 9 16 5 17 6 12 8 5 7 2 0 4 128 8 8 5 7 16 5 21 10 7 4 8 1 5 0 3 107 7 7 4 8 13 26 8 7 3 9 1 5 0 3 87 7 7 3 9 11 33 6 8 3 1 1 0 2 68 6 6 3 1 9 5 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 250 9 27 8 13 0 3 0 9 278 12 14 ...

Page 62: ...16 19 26 2 48 11 32 3 21 9 3 1 5 323 14 17 21 9 39 13 6 26 1 18 1 3 1 2 261 12 14 18 1 32 17 20 9 14 7 2 5 1 0 209 10 11 14 7 26 17 6 20 2 14 2 2 5 0 9 202 10 11 14 2 25 21 16 9 12 0 2 0 8 169 9 10 12 0 22 26 13 7 9 8 2 0 7 137 8 8 9 8 17 33 10 8 7 8 1 5 0 5 108 7 7 7 8 14 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 400 9 44 4 33 3 3 5 2 2 444 17 20 33 3 54 11 36 4 27 9 3 1...

Page 63: ... 315 9 35 0 12 2 3 0 8 350 14 17 12 2 43 11 28 6 10 2 3 0 7 286 13 15 10 2 35 13 6 23 2 8 4 2 5 0 6 232 11 13 8 4 29 17 18 5 6 9 2 0 5 185 10 11 6 9 24 17 6 17 9 6 6 2 0 4 179 9 10 6 6 23 21 15 0 5 6 2 0 4 150 9 10 5 6 20 26 12 1 4 6 2 0 3 121 8 8 4 6 15 5 33 9 5 3 6 1 5 0 2 95 7 7 3 6 12 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 355 9 39 4 15 6 3 5 1 0 394 16 19 15 6 48 ...

Page 64: ... 24 25 0 61 11 40 9 20 9 3 5 1 4 409 16 19 20 9 50 13 6 33 1 17 2 3 1 1 331 14 17 17 2 40 17 26 5 14 0 3 0 9 265 12 14 14 0 33 17 6 25 6 13 6 2 5 0 9 256 12 14 32 21 21 4 11 5 2 5 0 8 214 10 11 11 5 26 26 17 3 9 4 2 0 6 173 9 10 9 4 22 33 13 6 7 4 2 0 5 136 8 8 7 4 17 33 0 0 0 0 0 5 0 0 0 5 5 0 0 17 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 500 9 55 6 30 8 4 2 1 556 20 25...

Page 65: ...9 39 4 15 6 3 5 1 0 394 16 19 15 6 48 11 32 3 13 0 3 0 9 323 14 17 13 0 39 13 6 26 1 10 7 3 0 7 261 12 14 10 7 32 17 20 9 8 7 2 5 0 6 209 10 11 8 7 26 17 6 20 2 8 4 2 5 0 6 202 10 11 8 4 25 21 16 9 7 1 2 0 5 169 9 10 7 1 22 26 13 7 5 8 2 0 4 137 8 8 5 8 17 33 10 8 4 6 1 5 0 3 108 7 7 4 6 14 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 400 9 44 4 19 7 3 5 1 3 444 17 20 19 7 5...

Page 66: ... 5 0 9 238 11 13 14 2 30 26 19 2 11 6 2 5 0 8 192 10 11 11 6 24 33 15 2 9 2 2 0 6 152 9 10 9 2 20 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 560 9 62 2 38 7 4 2 6 622 22 29 38 7 76 11 50 9 32 4 4 2 2 509 19 24 32 4 62 13 6 41 2 26 7 3 5 1 8 412 16 19 26 7 50 17 32 9 21 7 3 1 4 329 14 17 21 7 40 17 6 31 8 21 0 3 1 4 318 14 17 21 0 39 21 26 7 17 8 3 1 2 267 12 14 17 8 33 26 ...

Page 67: ...9 55 6 26 4 4 1 8 556 20 25 26 4 68 11 45 5 22 1 3 5 1 5 455 18 22 22 1 57 13 6 36 8 18 2 3 1 2 368 15 18 18 2 45 17 29 4 14 8 3 1 0 294 13 15 14 8 35 17 6 28 4 14 3 3 1 0 284 13 15 14 3 34 21 23 8 12 1 2 5 0 8 238 11 13 12 1 30 26 19 2 9 9 2 5 0 7 192 10 11 9 9 24 33 15 2 7 9 2 0 5 152 9 10 7 9 20 Dmm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 560 9 62 2 33 2 4 2 2 622 22 29 3...

Page 68: ... 6 789 27 35 53 3 96 11 64 5 44 6 4 3 0 645 23 31 44 6 79 13 6 52 2 36 8 4 2 5 522 19 24 36 8 63 17 41 8 29 9 3 5 2 0 418 16 19 29 9 52 17 6 40 3 28 9 3 5 1 9 403 16 19 28 9 49 21 33 8 24 5 3 1 6 338 14 17 24 5 42 26 27 3 20 0 3 1 3 273 12 14 20 0 33 33 21 5 15 9 2 5 1 1 215 10 11 15 9 28 Dmm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 800 9 88 9 67 7 4 5 4 5 889 30 35 67 7 108 ...

Page 69: ...78 9 60 3 4 5 4 0 789 27 35 60 3 96 11 64 5 50 4 4 3 4 645 23 30 50 4 79 13 6 52 2 41 6 4 2 8 522 19 24 41 6 63 17 41 8 33 8 3 5 2 3 418 16 19 33 8 52 17 6 40 3 32 7 3 5 2 2 403 16 19 32 7 49 21 33 8 27 7 3 1 8 338 14 17 27 7 42 26 27 3 22 6 3 1 5 273 12 14 22 6 33 33 21 5 17 9 2 5 1 2 215 10 11 17 9 28 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 800 9 88 9 76 5 4 5 5 1 889...

Page 70: ...5 3 0 429 17 20 44 5 53 26 34 6 36 3 3 2 4 346 14 17 36 3 43 33 27 3 28 8 3 1 9 273 12 14 28 8 33 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 1000 9 111 1 119 6 5 5 8 0 1111 35 35 119 6 134 11 90 9 100 1 5 6 7 909 30 35 100 1 110 13 6 73 5 82 5 4 5 5 5 735 26 35 82 5 90 17 58 8 67 0 4 4 5 588 21 27 67 0 72 17 6 56 8 64 9 4 4 3 568 20 25 64 9 70 21 47 6 54 9 3 5 3 7 476 18 2...

Page 71: ...78 9 46 3 4 5 3 1 789 27 35 46 3 96 11 64 5 38 7 4 2 6 645 22 30 38 7 79 13 6 52 2 31 9 4 2 1 522 19 24 31 9 63 17 41 8 25 9 3 5 1 7 418 16 19 25 9 52 17 6 40 3 25 1 3 5 1 7 403 16 19 25 1 49 21 33 8 21 2 3 1 4 338 14 17 21 2 42 26 27 3 17 3 3 1 2 273 12 14 17 3 33 33 21 5 13 8 2 5 0 9 215 10 11 13 8 28 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 800 9 88 9 58 7 4 5 3 9 889...

Page 72: ...8 476 18 23 42 1 59 26 38 5 34 4 3 5 2 3 385 15 18 34 4 48 33 30 3 27 3 3 1 8 303 13 15 27 3 36 D mm SDR e mm P1 bar H mm P2 bar t1 sec t2 sec t3 sec P3 bar t4 min 1100 9 122 2 111 0 5 5 7 4 1222 35 35 111 0 147 11 100 0 92 9 5 6 2 1000 32 35 92 9 121 13 6 80 9 76 6 4 5 5 1 809 27 35 76 6 98 17 64 7 62 2 4 4 1 647 22 30 62 2 79 17 6 62 5 60 2 4 4 0 625 22 29 60 2 77 21 52 4 51 0 4 3 4 524 19 24 51...

Page 73: ...of diameter 10mm 110mm 50mm 160mm 63mm 200mm Ambient temp 5 45 Power supply 220V 10 50Hz Total power 1 4Kw 1 7Kw 2 2Kw Include Heating plate 0 7Kw 1Kw 1 5Kw Planing tool motor 0 7Kw Max Temperature of heating plate 270 Difference in surface temperature of heating plate 5 Max Pressure 1040N Weight 39kg 2pcs clamp 46kg 4pcs clamp 60kg 2pcs clamp 60kg 4pcs clamp 69kg The special voltage is based on t...

Page 74: ...achine consists of basic frame heating plate Planing tool and support 2 1 Structure 1 Basic frame 2 Planing tool 3 Heating plate 4 connecting cable of heating plate 5 Support 6 Clamp 7 Socket 8 Switch 9 Temperature Controller ...

Page 75: ...ttings 3 4 4 Place the planning tool switch it on and close the pipes fittings ends by operating two driver rods against the planning tool until continuous and homogenous shavings appear from both sides Separate the frame switch off the planning tool and remove it The shavings thickness should be within 0 2 0 5 mm and it can be adjusted by adjusting the height of the planning tool blades 3 4 5 Clo...

Page 76: ... 4 11 Check visually the joint The joint should be smooth symmetry and the bottom of groove between the beads should not be lower than the pipe surface The misalignment of two beads should not exceed 10 of the wall thickness or the welding is bad Common welding Sketch Long pipe welding Short flange Long pipe Short flange Pipe fitting Socket pipe Long pipe Elbow pipe Long pipe ...

Page 77: ...n 2 Deviation Correction of temperature Control instrument Switch on Press SET for more than 3 seconds till SI is shown in the upper window Press SET for more than 4 seconds till Sd is shown in the upper window Press or key enter the setting temperature and press SET to confirm ...

Page 78: ...78 Press SET till SC is shown in the upper window Press or key enter temperature correction value press SET key to confirm ...

Page 79: ...ressure Wall Thickness mm Bead height mm Bead build up pressure MPa Soaking time t2 sec Soaking pressure MPa Change over time t3 sec Pressure build up time t4 sec Welding pressure MPa Cooling time t5 min 0 4 5 0 5 0 15 45 0 02 5 5 0 15 0 01 6 4 5 7 1 0 0 15 45 70 0 02 5 6 5 6 0 15 0 01 6 10 7 12 1 5 0 15 70 120 0 02 6 8 6 8 0 15 0 01 10 16 12 19 2 0 0 15 120 190 0 02 8 10 8 11 0 15 0 01 16 24 19 2...

Page 80: ...welding Too small bead Pressure is not enough while welding There is a ditch between the welding surfaces Temperature is not enough or change over time is too long while welding High low bead Different heating time or fusion temperature causes that Misalignment Welding under the condition that the misalignment exceeds 10 of pipe wall thickness while align the two ends ...

Page 81: ...d the cable and socket Clean surface of heating plate recoat PTFE layer again if necessary Retighten mechanical connections Temp control system Checkout the temperature indicator Replace the cable if it is broken Basic Frame Retighten screws in the end of frame axis Spray antirust paint again if necessary Power Supply Press the testing button of circuit protector to make sure it can working normal...

Page 82: ...e working voltage is instable 9 Make sure the motor load is less that 3 MPa 10 Repair or replace the pump 11 Clean the filter 12 Check the instability of power 3 The cylinder works abnormally 11 The direction valve is damaged 12 There is air in system 13 The system pressure is too low 14 The quick coupler is blocked 15 The pressure relief valve is not locked 11 Replace the direction valve 12 Move ...

Page 83: ...de shell must be more than 1MΩ 4 Should the temperature controller readings be more than 300 which suggest he sensor may be damaged or the connection is loosen Should the temperature controller indicate LL which suggests the sensor have a short circuit Should the temperature controller indicate HH which suggests the circuit of sensor is open 5 Correct the temperature by button located on the tempe...

Page 84: ...84 7 Electrical draw diagram Figure 4 8 Accessories list SHDS 110 40 Butt fusion welding machine Item Description Unit Qty Remark Motor Heating plate ...

Page 85: ... with machine 1 Special bolt for clamp M6 set 1 L 15 20 30 35 40 10pcs each spec 2 Double open wrench Pcs 1 22X24 3 Cross screwdriver Pcs 1 6 150 4 Special screw bolt Set 2 SHDS110 5 Cutter of planning tool Pcs 2 S110 6 Product qualification certificate pcs 1 7 Operation instruction Pcs 1 SHDS 160A2 A4 B4 Butt fusion welding machine Item Description Unit Qty Remark ...

Page 86: ...g cable of heating plate Attachment with machine 1 Special bolt for clamp M6 set 1 L 15 20 30 40 45 55 60 10pcs each spec 2 Double open wrench Pcs 1 22X24 3 Cross screwdriver Pcs 1 6 150 4 Cutter of planning tool Pcs 2 SHD160 5 Special screw bolt Set 2 SHD250 6 Tool case set 1 7 Product qualification certificate pcs 1 8 Operation instruction Pcs 1 SHDS 200A2 A4 B4 Butt fusion welding machine Item ...

Page 87: ...ting plate set 1 Include 1 pcs connecting cable of heating plate Attachment with machine 1 Special bolt for clamp M6 set 1 L 15 25 35 40 50 60 70 75 10pcs each spec 2 Double open wrench Pcs 1 22X24 3 Cross screwdriver Pcs 1 6 150 5 Special screw bolt Set 2 SHD250 5 Cutter of planning tool Pcs 2 SHDS200 6 Tool case set 1 7 Product qualification certificate pcs 1 8 Operation instruction Pcs 1 ...

Page 88: ...The guarantee time starts with the date of delivery 4 Fees are charged in case of the following condition 4 1 Malfunction caused by improper operation 4 2 Damages caused by fire flood and abnormal voltage 4 3 Working exceeds its normal function 5 Fees are charged as actual expense A contract about the fees shall be abided if there is one 6 Please contact us or our agent if any questions ...

Page 89: ...our welding machine SHD 160 SHD 250 SHD 315 SHD 355 SHD 450 SHD 500 SHD 630 SHD 800 SHD 1000 SHD1200 2 SHDS110 2 SHDS160A2 SHDS160A4 SHDS160B4 2 SHDS200A2 SHDS200A4 SHDS200B42 The welding machine meets the ROTHENBERGER quality standards and is released for the competent use Date a Signature Fred Z ...

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Rothenberger ROWELD E Series, Instruction Manual

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