Rothenberger RO 458s Instructions For Use Manual Download Page 32

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ENGLISH

18 EU declaration of conformity

This declaration of conformity is issued under the sole responsibility of the

manufacturer:-

Kane International Ltd.

Kane House, 11 Bessemer Road, Welwyn Garden City, Hertfordshire. AL7

1GF, UK.

Tel: +44 1707 375550 Web: www.kane.co.uk

The KANE458s is in conformity with the relevant Union harmonization legis-
lation below:

The following harmonised standards & technical specifications have been

applied:

CERTIFICATION

The KANE458s is independently tested & certified to EN 50379, Parts 1 & 3

in accordance to 1st German Federal Emission Control Ordinance (BlmSchV)

EMC

EN50270:2015

SAFETY

EN61010-1:2010

ROHS

IEC62321-2:2013, IEC62321-1:2013, IEC62321-3-1:2013, IEC62321

5:2013, IEC62321-4:2013, IEC62321-7-2:2017, IEC62321-7-1:2015,
IEC62321-6:2015

Directive

Title

201430EU

Electromagnetic Compatibility (EMC)

201165EU

Restriction of the use of certain hazardous substances
in electrical & electronic equipment (RoHS)

Signed for on behalf of:- Kane International Ltd.

Paul Morrison

Engineering Manager

01. July 2020

Summary of Contents for RO 458s

Page 1: ...1 ENGLISH RO 458s rothenberger com MAN00148 RO 458s EN Instructions for use ...

Page 2: ... 11 Pressure temperature testing 23 11 1 Pressure measurement good practice 24 11 2 Large bore tubing issues 24 1 RO 458S OVERVIEW 4 2 ANALYSER FEATURES AND KEYPAD 6 2 1 RO 458S BUTTONS 7 2 2 ANALYSER LAYOUT 8 3 BATTERIES 10 3 1 REPLACING BATTERIES 10 3 2 TIME DATE 10 3 3 CHARGING NIMH BATTERIES 10 3 4 BATTERY DISPOSAL 10 4 GENERAL SAFETY 11 5 USING YOUR RO 458S FOR THE FIRST TIME 12 5 1 USING YOU...

Page 3: ... TEST TYPES 27 14 2 ROOM CO DISPLAY 28 15 USING YOUR RO 458S AS A THERMOMETER OR PRESSURE METER 28 16 ANALYSER PROBLEM SOLVING 29 17 SPECIFICATIONS 30 18 EU DECLARATION OF CONFORMITY 32 19 COLD WEATHER PRECAUTIONS 33 ...

Page 4: ...countdown to protect you from unsafe levels of CO CO2 possibly present in the room Depending on your options these parameters are calculated Oxygen O2 CO CO2 ratio Carbon Monoxide CO2 Combustion Efficiency Losses Excess Air Differential Temperature Your analyser also measures CO levels in ambient air useful when a CO alarm is triggered performs a Room CO test for up to 30 minutes Your RO 458s has ...

Page 5: ...ptional KANE IRP 2 infrared printer or KANE s wireless printer App The memory can store up to 60 combustion tests 20 AUX tests 20 let by tightness tests 20 temperature pressure tests 20 room CO tests 20 commissioning Tests You can personalise 2 lines of 16 characters on your test results header for example your company name telephone number ...

Page 6: ...6 ENGLISH 2 Analyser Features and Keypad ...

Page 7: ...tore data Print report short press to enter a print or wireless data transfer Navigate up short press to scroll up Enter key used to select current option Navigate down short press to scroll down Data hold short press to hold current data on screen Pump toggle long press to switch pump on off ...

Page 8: ...itch Battery charger Watertrap drain with red plug Flue probe temperature T1 Inlet temperature T2 Pressure connection P1 Pressure connection P2 differential Flue gas inlet Red connector plugs into Flue Gas Inlet Flue Probe Temperature Plug into T1 Narrow ve pin must be on right side Flue Probe Hose ...

Page 9: ...ENGLISH 9 Watertrap drain with red plug Thermocouple Stainless Steel Shaft Depth Stop Cone Gas Path Magnets x2 Thermocouple wire ...

Page 10: ...r cover After changing the batteries reset your analyser s time date Your RO 458s uses a standard Micro USB connector for charging KANE part No USB1 For best results turn off your analyser then connect your charger the charging indicator illuminates turns off when charging finishes Your first charge should be for 8 hours continuously thereafter NiMH bat teries can be topped up at any time even for...

Page 11: ...change the output of all the sensors present Note This is different from a calibration where your analyser is also exposed to a known gas mixture but is allowed to settle to a steady figure the reading adjusted to the stated gas concentration of the test gas Protection Against Electric Shock In accordance with EN 61010 1 2010 This analyser is designed as Class III equipment should only be connecte...

Page 12: ...e filter remove protective rubber cover slide the water trap from analyser remove particle filter from its spigot replace Reconnect your analyser s water trap rubber protective cover Connect your flue probe hose to your analyser s flue gas inlet see p 8 Connect your flue probes temperature plug to your analyser s T1 socket check plug orientation is correct See p 8 Your analyser starts a zero count...

Page 13: ...ing This message says your analyser must be reset in fresh air Place your analyser in outdoor fresh air press You can perform a manual ZERO any time rotate dial to CO CO2 hold down the button to see the message above ...

Page 14: ...sition any changes not entered will not store 6 Using the menu As you scroll up or down the side LEDs illuminate to point to the active line Main menu Sub Menu Options comments Units Language English Set time HH MM SS format e g 7 am 07 00 00 7pm 19 00 00 Set dates DD MM YY format Reports Printer KM IRP KANE IRP 2 WIRELESS SERIAL Back ...

Page 15: ...efault 1 minute Printer TIGHTN S Set duration of tightness test in minutes Default 2 minute Back Main menu Sub Menu Options comments Units Fuel type NAT GAS TOWN GAS COKE GAS PROPANE BUTANE LPG LIGHT OIL BIO OIL WOOD PELLETS BIO GAS USER FUEL 1 TO 5 Fuel origin UK FRANCE SPAIN N AMERICA BELGIUM NETHERLANDs Efficiency GROSS NET GROSS COND NET COND Pressure See next table below Gas PPM PPM N MG M3 M...

Page 16: ...After the countdown is finished the analyser is correctly set up put its flue probe into the appliance s sampling point The tip of the probe should be at the centre of the flue Use the flue probe s depth stop cone to set the position With balanced flues make sure the probe is positioned far enough into the flue so no air can back flush into the probe Warning Ensure the flue probe handle does not g...

Page 17: ...are achieved readings are within expected range Your analyser s CO sensor is automatically protected from high levels of CO When levels of CO rise above 2000ppm the analyser s pump stops its CO purge pump starts Your analyser displays P OFF until CO level falls below 2000ppm Insert your flue probe tip into the centre of the flue Readings will settle within 60 seconds assuming boiler conditions are...

Page 18: ...ins how to view print stored reports 9 2 Ratio display 9 3 O2 Eff display Fuel type can be changed via Menu or STATUS setting CO CO2 ratio Carbon monoxide ppm Carbon dioxide Excess air Pressure reading Fuel type Oxygen left after combustion Should be 20 9 0 3 in fresh air Gross efficiency Flue temperature Inlet temperature oC normally set by flue probe during fresh air purge Differential temperatu...

Page 19: ...elect a line The side lights now flash Use or to scroll or change the selected line Press to exit a line Select MENU REPORT COMBUSTION VIEW Your analyser s side lights highlight the top line of its display Press to select this line side lights will flash Use or to scroll or change the Log No if only 1 report is logged 9 4 AUX display 10 1 To view print a logged report 10 Transferring results AUX a...

Page 20: ... through data To finish press Sidelights stop flashing Use or to scroll down to PRINT Press to print Switch on your printer place its infrared receiver in line with the emitter on top of your analyser allow a 15cm gap between the printer analyser Press to send tests to our optional KANE IRP 2 printer or KANE s App via wireless module 10 2 Viewing printing a logged combustion test 10 3 Kane infrare...

Page 21: ...ENGLISH 21 10 4 Printouts Auxiliary Commission Combustion Let by Tightness Type A Pressure Temp Sweep Test ...

Page 22: ...lue probe into the appliance s exhaust outlet to measure CO CO2 RATIO levels these must be within the manufacturer s instructions If manufacturer s instructions are not available CO must be under 350ppm RATIO under 0 0040 TEST 3 check the appliance at minimum gas flow rate where this is possible Once the appliance is stable at its minimum gas rate measure CO CO2 RATIO levels these must be within t...

Page 23: ...ure 12 Pressure temperature testing Pressure connection P1 Pressure connection P2 differential Normal response smoothed damped response can be selected via Menu High or Low resolution readings can be selected via Menu Pressure units can be selected via Menu Eg Flow Temp Eg Return Temp Differential Temp Press button to send your pressure temperature report to our optional KANE IRP 2 printer or KANE...

Page 24: ...turer After adjusting a gas air ratio valve you must ensure CO CO2 CO CO2 ratio readings are within the manufacturer s specified limits 12 1 Pressure measurement good practice 12 2 Large bore tubing issues If using lager bore tubing when performing pressure tests Push orange tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal ...

Page 25: ...lay shows LET BY use to select YES or NO If YES is selected set the let by pressure then press to start the let by test display shows If let by test fails rotate dial to another position to stop the test If Let by test passes adjust gas pressure for the tightness test press to start the stabilisation test display shows When complete press to start the tightness test 13 Let by tightness testing Rea...

Page 26: ...is automatically stored in the memory Pressure at start of stabilisation test Pressure at end of stabilisation test Pressure at start of tightness test Pressure at end of tightness test Press to print the complete test Press button to a full let by tightness report to our optional KANE IRP 2 printer or KANE s App via Wireless module Let by tightness reports are automatically stored Page 19 explain...

Page 27: ... with results stored every minute LIMIT 10ppm ALARM 30 ppm TYPE B BOILER OPEN FLUE 15 minute test with results stored every minute LIMIT 10ppm ALARM 30 ppm TYPE A COOKER 30 minute test with results stored every minute LIMIT 10ppm ALARM 30 ppm TYPE A WATER HEATER 5 minute test with results stored every minute LIMIT 10ppm ALARM 30 ppm TYPE A SPACE HEATER 30 minute test with results stored every minu...

Page 28: ...m CO test at any time by pressing Otherwise Room CO tests automatically end after the pre set time Room CO tests are automatically stored in your analyser s memory as a log number You can send your Room CO test log to our optional KANE IRP 2 printer or KANE s App via wireless module by pressing Rotate the dial to PRS TEMP display will show Real time pressure reading Use T1 connection for flow temp...

Page 29: ...s Particle filter blocked Probe or tubing blocked Pump not working or damaged with contaminants Net temperature or Efficiency calculation incorrect Ambient temperature set wrong during Automatic Calibration Flue temperature readings erratic Probe not connected Faulty connection or break in cable or plug T flue or ΔT displays N F Probe not connected Faulty connection or break in cable or plug EFF o...

Page 30: ... whichever is greater Calculations Oxygen 0 21 0 1 0 3 Volume CO CO2 Ratio 0 0 9999 0 0001 5 of reading Efficiency Net or Gross 0 99 9 0 1 1 of reading Efficiency High C 0 119 9 0 1 1 of reading Excess Air 0 119 9 0 1 0 2 of reading Pressure Differential 80mbar 0 1mbar 0 5 FSD Pre programmed Fuels UK USA France Natural Gas Propane Butane LPG Light Oil Digester Gas Wood Pellets European Natural Gas...

Page 31: ...Resolution Accuracy Operating Conditions Temperatures 0 45 C Humidity 15 to 90 RH non condensing Power Supply Rechargeable batteries USB Charging Physical Characteristics Weight Approx 0 625g Dimensions L 216mm x H 105mm x W 45mm ...

Page 32: ...ions have been applied CERTIFICATION The KANE458s is independently tested certified to EN 50379 Parts 1 3 in accordance to 1st German Federal Emission Control Ordinance BlmSchV EMC EN50270 2015 SAFETY EN61010 1 2010 ROHS IEC62321 2 2013 IEC62321 1 2013 IEC62321 3 1 2013 IEC62321 5 2013 IEC62321 4 2013 IEC62321 7 2 2017 IEC62321 7 1 2015 IEC62321 6 2015 Directive Title 201430EU Electromagnetic Comp...

Page 33: ...sation or water being sucked into the analyser as the small apertures on top of sensors can become blocked with water stopping sensors seeing flue gas When this happens oxygen or carbon dioxide reading will display as sensors may be permanently damaged If you think that your analyser is affected by condensation or water ingress it may be possible to rectify the problem yourself Simple leave the an...

Page 34: ...34 ENGLISH PLEASE RECYCLE MADE IN THE UK This product conforms with the following ...

Page 35: ...NUAL Register your Rothenberger analyser to create your KAM dashboard Simple online booking on www kane co uk Automatic reminder when due for recertification FREE POSTAGE returning your Rothenberger analyser SAME DAY annual FGA recertification OR YOUR MONEY BACK KAM Register your Rothenberger analyser Use all 11 digits ...

Page 36: ... 65779 Kelkheim Germany Telefon 49 6195 800 0 Telefax 49 6195 800 3500 info rothenberger com ROTHENBERGER UK LIMITED 2 Kingsthorne Park Henson Way Kettering Northants NN16 8PX Tel 44 0 1536 310300 Fax 44 0 1536 310600 E info rothenberger co uk rothenberger com ...

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