SuperGuard and Piguard Plus
Precision Controller System
Installation and User Manual
P/N: 110086
Page 1: ...SuperGuard and Piguard Plus Precision Controller System Installation and User Manual P N 110086...
Page 2: ...following cases i if all components of the product are not originally supplied by ROTEM ii the defect is the result of an act of nature lighting strikes electrical power surge or interruption of elect...
Page 3: ...etting Started 13 4 1 SuperGuard Keyboard 14 4 2 SuperGuard Main Screen 15 4 3 Hot Keys 16 4 4 SuperGuard Setup 18 4 5 Main Menu 19 5 Control Menu 20 5 1 Temp Curve 20 5 2 Min Max Level 20 5 2 1 Soft...
Page 4: ...on Menu 46 9 1 Temperature 46 9 2 Humidity 46 9 3 Pressure 46 9 4 Water Feed 46 10 Installation Menu 47 10 1 Relay Layout 47 10 2 Sensors Layout 48 10 3 Digital Input 48 10 4 Analog Output 48 10 5 Var...
Page 5: ...12 1 Environmental Protection 54 12 2 Sensors and Shielded Wiring 54 12 3 Installation and Electrical Connections 55 12 4 SuperGuard Piguard Plus Wiring Diagrams 56 12 5 Dip Switch Configuration 62...
Page 6: ...t you to potential damage to the controller if the procedures are not followed carefully WARNING Warnings alert you to potentially hazardous situations which if not avoided could result in death or pe...
Page 7: ...or made public in any form or by any means whether electronic mechanical by photocopying recording or in any other manner without prior written permission of the publisher Rotem will not accept respon...
Page 8: ...e COM RX and TX wires must connect to each other at all controllers 2 2 Checking the Battery Level Check the battery once a year The output must be 2 7 volts minimum Authorized personnel only must rep...
Page 9: ...features and a 4 x 20 character LCD that provides display feedback on the programming and device status The SuperGuard communicates with up to ten Piguard Plus units to access history collect events...
Page 10: ...Data collection o Real time visual outlook o Alarm system for every Piguard Plus unit o Multi language Support o PC communication Piguard Plus o Easy programming o Programmable outputs o Alarm system...
Page 11: ...11 SuperGuard and Piguard Plus 1 09 3 4 Network Diagrams The following diagrams illustrate sample SuperGuard Piguard Plus networks Figure 1 SuperGuard Piguard Plus MUX Network...
Page 12: ...SuperGuard and Piguard Plus 1 09 12 Figure 2 SuperGuard Piguard Plus Communicator Network...
Page 13: ...until a Cold Start sign will appear This action erases the memory completely and loads the default definitions 5 Super Guard setup Room 0 Follow the instructions on page 15 NOTE Before making any cha...
Page 14: ...he required room then Enter C Arrows Use the arrows to scroll a short press in any direction moves one notch D The key is used to scroll between options Yes No On Off and E Enter The enter key is a co...
Page 15: ...day Hr Time LEVEL Current ventilation level CAUTION In case of an alarm a blinking message appears on the main screens in addition to the siren Pressing 0 on the main screen when the alarm message is...
Page 16: ...T4 as Out and therefore T4 presents the outside temperature On the right side you can see the temperature for entering tunnel ventilation mode T1 24 4 01 T2 25 1 AVG 22 9 T3 22 5 TUN 23 3 T4 23 3 OUT...
Page 17: ...This option displays active relays Press 9 again to open the extension box s relay activity RELAY STATUS 01 R1 R2 R3 R4 R5 R6 R7 R8 EXTENSION RELAYS 9 Hot Key Round Arrow key Temperature History This...
Page 18: ...etup screen Press Room 0 Enter Menu from any of the main screens The SuperGuard setup is a procedure for customizing the SuperGuard and Piguard units to match the system SuperGuard COMM SuperGuard 1 P...
Page 19: ...or inch h Out Temp Set the outside temperature Time Set clock time Password Set passwords to protect data NOTE The last six parameters apply to all Piguard Plus units 4 5 Main Menu The complete SuperG...
Page 20: ...ller creates a curve for each one and uses it as a reference The program alters at midnight prior to the next day on the next row programmed There are up to 10 programmable rows but the controller mai...
Page 21: ...he ventilation levels when temperatures are extremely cold or hot These settings override any other definitions when temperatures reach the levels defined in the Outside T Cold and Outside T Warm para...
Page 22: ...according to inside temperature there is a curve between min warm and min cold while decreasing levels When temperature increases the level remains at the lowest level reached until reaching the heat...
Page 23: ...r kilogram pound per hour per pig o Cold Volume of air supplied when the outside temperature goes down to the Cold Temperature parameter see the following section default 0 5 range 0 1 99 9 o Warm Vol...
Page 24: ...8 Tunnel press 0 08 Low alarm 0 05 High alarm 0 15 Band 0 04 Wind delay s 10 Pre open s 5 Alarm MINIMUM level 0 Out Temp low Set outside low temperature definition for low pressure target Press Low T...
Page 25: ...rs This screen sets the SuperGuard general parameters SYSTEM PARAMETERS TEMP Offset 0 0 Band 1 0 Cool Factor 10 Cold Above TRG 3 0 Cold Below TRG 1 0 HEATER Heat Band 1 0 Heat Lamp Diff 0 0 Heat Offse...
Page 26: ...ring each increase ventilations delay patience factor If the temperature does not improve by this amount the controller increases one level 10 Cold Above TRG Temperature Change In A Minute To Be Consi...
Page 27: ...mperatures are determined by the sensors specified in Temperature Definition Entry and exit is also controlled by these sensors The controller can not exit tunnel until the tunnel temperature is this...
Page 28: ...le speed fan starts from zero speed the freeze protection activates it to 100 for 5 seconds No Fan Cycle Enables cycle operation in cold temperatures when set to Low Default is High High Min Motor1 2...
Page 29: ...e Normal Empty In this screen chose one of the following modes Normal Empty Empty mode is applied in cases of empty houses When Empty mode is selected All alarms are disabled A flashing massage appear...
Page 30: ...level When the cycle is on the fans run at maximum level To enable Cycle Operation 1 In Control System Parameters Var Fan set the Min Motor Speeds up to 4 2 In Control System Parameters Var Fan set th...
Page 31: ...e that tunnel is not noticeable on the current table and is set according to the system parameter 1 st tunnel level Lev Tunnel Fans On Off Diff 1 2 3 4 5 6 7 8 1 30 570 0 0 2 40 560 0 0 3 52 548 0 0 4...
Page 32: ...40 40 30 The percentage for a full circle represents the fan operation percentage form the maximum If set on 30 it will operate up to 30 of the maximum The percentage for a half full circle represents...
Page 33: ...e differentials between different parts of the house This screen sets the relevant parameters CIRCULATION FAN 01 Sensors Dif From Time 3 0 00 00 To Time From Level To Level 00 00 1 10 Sensors Dif The...
Page 34: ...activate cooling When temperature raises diff above target cooling process will begin When temperature reduces back to target the cooling process stops RH As long as the humidity Band are below this l...
Page 35: ...back to target fogger s process stops RH As long as the humidity Band are below this level the foggers operates Foggers stop only at humidity level band See figure below ON OFF sec On Off cycle by sec...
Page 36: ...ing to the settings in this table and regardless of the conditions or other devices From HH MM Start time To HH MM End time To From Temperature From T To T The temp range for extra system activity On...
Page 37: ...ate Updates the number of animals NOTE If incorrect figures are entered it is possible to correct them by entering negative figures 7 2 Day Group This screen sets the day designates a group as new and...
Page 38: ...is added to the high temperature alarm when outside temperatures are high like noontime in desert countries This feature ensures an alarm is not triggered just because it is a hot day The emergency te...
Page 39: ...arms ALARM RESET 01 Alarm Reset NO To reset the alarm press Enter and use the Round Arrows key to change from NO to YES 7 5 Version Use this window to check the controller s software version CONTROLLE...
Page 40: ...ROM PLUG PLEASE WAIT 7 7 Write To Plug Write to Plug NO YES Use the arrow keys to shift from NO to YES and press ENTER to write over the data plug You can name your current configuration by using the...
Page 41: ...r alarms Temperature Humidity Water Feed Mortality Heater Alarm Event 8 1 Temperature TEMPERATURE 01 DAY 1 2 100 MIN 76 0 75 0 AVG 78 6 77 0 MAX 80 0 80 0 8 2 Humidity HUMIDITY 01 DAY 1 2 100 MIN 55 0...
Page 42: ...ATER 01 DAY 1 2 100 DAILY 0 0 0 0 N A N A DAY Growth day DAILY Daily consumption Percent change from previous day 8 4 Feed FEED 01 DAY 1 2 3 100 DAILY 0 0 0 0 0 0 N A N A N A DAY Growth day DAILY Dail...
Page 43: ...AY 1 2 100 DAILY 0 1 TOTAL N A 1 DAY Growth day DAILY Daily mortality TOTAL Mortality total since growth day one 8 6 Heater HEATER ROOM 01 DAY 1 2 100 Heat 1 01 05 00 42 Heat 2 00 00 00 00 The history...
Page 44: ...ilure 2 High Temp High temperature alarm 3 Low Temp Low temperature alarm 4 Hum Sen Fail Humidity sensor failure 5 Lost Comm Lost communication 6 W Overflow Water over flow 7 F Overflow Feed over flow...
Page 45: ...events Power up How many times the controller was turned on Reset How many times the controller was reset Cold How many cold starts were performed Menu Which menu number has been changed The events ta...
Page 46: ...the offset number for each sensor in the Temp factor line Use the up and down arrow keys to select sensors 9 2 Humidity This screen is used to calibrate humidity sensors HUM CALIB 01 Humid factor 0 0...
Page 47: ...ital Input Analog Output Variable Speed Fan Sensor Definition Curtain Setup Fan Air Capacity 10 1 Relay Layout In this screen define each relay as required RELAY LAYOUT 01 FUNCTION 01 02 Heater 1 Heat...
Page 48: ...r a temperature sensor connected in the house and OUT for a temperature sensor outside of the house NOTE Only Sensor Number 4 can be designated as Out 10 3 Digital Input DIGITAL INPUT 01 Input 1 Input...
Page 49: ...1 YES 2 VAR Fan 2 YES To define a speed fan select YES This table fills out according to the number of TRIACs in your system 0 2 10 6 Sensor Definition Select the temperature sensors 1 4 to use for ea...
Page 50: ...he sensor operates according to the average temperature definition 10 7 Curtain Setup CURTAIN SETUP 01 CURTAIN OPEN CLS Curtain1 60 60 Curtain2 60 60 Curtain3 60 60 Curtain4 60 60 Tunnel 60 60 Inlet 6...
Page 51: ...Fan 2 30000 Fan 3 30000 Fan 4 30000 Var Fan 1 20000 Var Fan 2 20000 Default capacity 30000 M3 H o Range 0 99999 Default capacity unit M3 H o Variable M3 H or CFM Default weight value KG Options KG or...
Page 52: ...Piguard Plus itself only if a curve was not defined rH Humidity in room rH t Target humidity day Growth day for the room The display alternates between the name and the figure 11 4 Calibration Temper...
Page 53: ...2 Prs Pressure A D counts DG1 3 Digital inputs 1 to 3 11 6 Technical Specifications Power Supply Mains voltage Single phase 115 230 VAC Main fuse 315 mA Secondary fuse 1 A Maximum power consumption 22...
Page 54: ...urs and re check for proper operation 12 1 Environmental Protection Recycle raw materials instead of disposing as waste The controller accessories and packaging should be sorted for environmental frie...
Page 55: ...e speed light dimmers relays Install electronic controls in a separate ventilated control room that is protected from extreme temperatures and dirty environments Place the controls so that the operato...
Page 56: ...SuperGuard and Piguard Plus 1 09 56 12 4 SuperGuard Piguard Plus Wiring Diagrams Figure 4 Communication Wiring Diagram MUX This image cannot currently be displayed...
Page 57: ...57 SuperGuard and Piguard Plus 1 09 Figure 5 Communication Wiring Diagram Communicator This image cannot currently be displayed...
Page 58: ...SuperGuard and Piguard Plus 1 09 58 Figure 6 Piguard Plus Wiring Diagram Analog Output Power Variable Speed RHS 2...
Page 59: ...ts Digital Input Number Wire 25 COM 26 Dig 1 27 Dig 3 28 Dig 2 Humidity 12 White 14 Red 16 Black Analog Output 2 3 COM 5 1 4 COM 6 4 7 COM 9 3 8 COM 10 CAUTION To ensure compliance with EMC 61000 6 3...
Page 60: ...iguard Plus 1 09 60 Figure 7 Wiring Diagram of Main Voltage Section Showing Filtering NOTE All the remaining wiring to the main voltage section remains as illustrated in the Piguard Plus Variable Spee...
Page 61: ...Piguard Plus 1 09 Figure 8 Piguard Plus Wiring Diagram Relays RTS 2 CAUTION Each output requires a 16 amp circuit breaker Table 5 Wiring Diagram Inputs B Temperature Sensor Number Wire 18 COM 20 T1 2...
Page 62: ...the curtains in pairs according relay numbers 1 2 3 4 5 6 etc and to move the three matching dipswitches to off position On the PCB is written which switch goes with the relay Not doing so may result...
Page 63: ...nected with a shielded cable I2C cable as appears in the photo above The shield has to be connected to ground with a wire that is soldered to the shield of the I2C cable Factory Supplied The shield is...
