Rotax 125 MAX DD2 evo, Installation Instructions And Operators Manual

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BRP-Rotax
INSTALLATION MANUAL
INSTALLATION OF THE EXHAUST
SYSTEM
Tools required:
• Open-end wrench 13 mm
• Spring hook
NOTE
On the underside of the exhaust system, two dif-
ferent mounting mechanisms are provided. At
the front, the assembly is carried out with rubber
buffers (pos. 7) between the retaining plate
(pos. 6) and the exhaust system and attached
by extension springs (pos. 8). At the rear, the
exhaust system is mounted directly using a rub-
ber mount M8 (pos. 9).
ATTENTION
A rigid suspension of the exhaust system
could result in fractures in the exhaust system.
Step Procedure
1 Attach the heat-resistant rubber mount
(pos. 9) to the support lug on the
underside of the exhaust.
2
Arrange the chassis-specific supports
so that the exhaust system follows the
straightest possible course from the
exhaust socket on the cylinder to the
muffler.
3 The gasket (pos. 13) is the only seal-
ing between engine and the exhaust
system. Additional heat-resistant LOC-
TITE is not necessary anymore.
Step
Procedure
4 Secure the exhaust system on the ex-
haust socket using the two supplied
exhaust springs (pos. 14).
NOTE
For easier installation use the special tool
"Spring hook" part no. 251680.
ATTENTION
Do not over-stress the springs when fitting
them.
Step Procedure
5 Attach the exhaust system on the
chassis supports such that the sealing
of the ball joint between cylinder and
exhaust system will not be impaired.
Effectivity: 125 MAX DD2 evo 5
Page 3
Edition: September 01 2019