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11

www.rosscontrols.com

Online Version
Rev. 11/14/16

CAUTIONS, WARNINGS and STANDARD WARRANTY

PRE-INSTALLATION or SERVICE

1.  Before servicing a valve or other pneumatic component, be 
sure that all sources of energy are turned off,  the entire pneumatic 
system is shut off and exhausted, and all power sources are locked 
out (ref: OSHA 1910.147,  EN 1037).
2.  All ROSS products, including service kits and parts, should 
be installed and/or serviced only by persons having training and 
experience with pneumatic equipment. Because any installation  
can be tampered with or need servicing after installation, persons 
responsible for the safety of others or the care of equipment 
must check every installation on a regular basis and perform all 
necessary maintenance.
3.  All applicable instructions should be read and complied with 
before using any fluid power system in order to prevent harm to 
persons or equipment.  In addition, overhauled or serviced valves 
must be functionally tested prior to installation and use.  If you have 

any questions, call your nearest ROSS location listed on the cover 
of this document. 
4.  Each ROSS product should be used within its specification 
limits.  In addition, use only ROSS parts to repair ROSS products.  

WARNING: Failure to follow these directions can adversely  

affect the performance of the product or result 

in the potential for human injury or damage to 

property.

FILTRATION and LUBRICATION

5.  Dirt, scale, moisture, etc. are present in virtually every air system.  
Although some valves are more tolerant of these contaminants than 
others, best performance will be realized if a filter is installed to 
clean the air supply, thus preventing contaminants from interfering 
with the proper performance of the equipment.  ROSS recommends 
a filter with a 5-micron  rating for normal applications.
6. All standard ROSS filters and lubricators with polycarbonate 
plastic bowls are designed for compressed air applications only.  
Do 

not 

 fail to use the metal bowl guard, where provided, to 

minimize danger from high pressure fragmentation in the event of 
bowl failure. Do not expose these products to certain fluids, such 
as alcohol or liquefied petroleum gas, as they can cause bowls to 
rupture, creating a combustible condition, hazardous leakage, and 
the potential for human injury or damage to property.  Immediately 
replace a crazed, cracked, or deteriorated bowl. When bowl gets 
dirty, replace it or wipe it with a clean dry cloth.

7. Only use lubricants which are compatible with materials 
used in the valves and other components in the system. 
Normally, compatible lubricants are petroleum based oils with 
oxidation inhibitors, an aniline point between 180°F (82°C) and 
220°F (104°C), and an ISO 32, or lighter, viscosity. Avoid oils 
with phosphate type additives which can harm polyurethane 
components, potentially leading to valve failure which risks human 
injury, and/or damage to property.

AVOID INTAKE/EXHAUST RESTRICTION

8. Do not restrict the air flow in the supply line.  To do so could 
reduce the pressure of the supply air below the minimum 
requirements for the valve and thereby cause erratic action.

9. Do not restrict a valve’s exhaust port as this can adversely 
affect its operation. Exhaust silencers must be resistant to clogging 
and must have flow capacities at least as great as the exhaust 
capacities of the valves. Contamination of the silencer can result 
in reduced flow and increased back pressure.

WARNING: ROSS expressly disclaims all warranties and 

responsibility for any unsatisfactory performance 

or injuries caused by the use of the wrong type, 

wrong size, or an inadequately maintained silencer 

installed with a ROSS product.

POWER PRESSES

10. Mechanical power presses and other potentially hazardous 
machinery using a pneumatically controlled clutch and brake 
mechanism must use a press control double valve with a monitoring 
device.  A double valve without a self-contained monitoring device 
should be used only in conjunction with a control system which 
assures monitoring of the valve. All double valve installations 
involving hazardous applications should incorporate a monitoring 
system which inhibits further operation of the valve and machine in 
the event of a failure within the valve mechanism.

ENERGY ISOLATION/EMERGENCY STOP

11.  Per specifications and regulations, ROSS 

L-O-X

® 

and 

L-O-X

®

 

with 

EEZ-ON

® 

operation products are defined as energy isolation 

devices, NOT AS EMERGENCY STOP DEVICES.

All products sold by ROSS CONTROLS are warranted for a one-year period 
[with the exception of all Filters, Regulators and Lubricators (“FRLs”) which are 
warranted for a period of seven years] from the date of purchase to be free of 
defects in material and workmanship. ROSS’ obligation under this warranty is 

limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided 
such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be defective. This warranty becomes 
void in the event that product has been subject to misuse, misapplication, improper maintenance, modification or tampering. 

THE WARRANTY EXPRESSED ABOVE IS IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES AND ROSS EXPRESSLY 
DISCLAIMS ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHANTABILITY OR FITNESS 
FOR A PARTICULAR PURPOSE. ROSS MAKES NO WARRANTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS 
OF ANY GOVERNMENTAL OCCUPATIONAL SAFETY AND/OR HEALTH LAWS OR REGULATIONS. IN NO EVENT IS ROSS LIABLE TO 
PURCHASER, USER, THEIR EMPLOYEES OR OTHERS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT 
FROM A BREACH OF THE WARRANTY DESCRIBED ABOVE OR THE USE OR MISUSE OF THE PRODUCTS. NO STATEMENT OF 
ANY REPRESENTATIVE OR EMPLOYEE OF ROSS MAY EXTEND THE LIABILITY OF ROSS AS SET FORTH HEREIN.

STANDARD WARRANTY

Summary of Contents for DM1 Series C

Page 1: ...asic Size Inlet Port Size CV Weight lb Kg 1 2 2 3 2 1 4 1 67 2 61 5 3 2 4 2 3 8 2 17 2 61 5 3 2 4 4 1 2 3 10 5 9 2 6 8 3 4 4 2 13 8 4 3 7 8 1 4 4 13 8 4 3 7 Valve and base assembly with status indicator DM1C N A 4 2 A 3 1 Basic Size 2 2 4 4 8 5 Automatic Reset Type Thread BSPP D NPT N Status Indicator Yes 1 No X Base Port Size 2 1 4 inlet 1 4 outlet 0 3 8 inlet 3 8 outlet 1 4 1 2 inlet 1 2 outlet ...

Page 2: ...1 90 48 3 7 48 190 0 34 8 6 4 places Valve envelope Based in overall hole dimensions at left View X Base mounting hole pattern 4 60 116 8 2 68 68 1 4 28 108 7 0 86 21 9 6 23 158 2 0 16 4 1 3 4 or 1 NPT Outlet Port Each Side 3 4 or 1 NPT Inlet Port Each Side Status Indicator Main Solenoids Basic Size 8 Basic Size 4 Schematic Valve de actuated Pressure Switch Status Indicator Exh 1 2 3 1 2 3 F F3 Va...

Page 3: ... actuatedposition Internalair passages shown out of the valve body for clarity Status indicator in normal ready to run position WARNING If asynchronous operation occurs while DE ACTUATING the pilot supply timing chambers on one side will still be exhausted as describedabove However thiscouldbeatemporarysituationbecause the cause of the asynchronous operation may be able to correct itself allowing ...

Page 4: ...ing Kits with J Box AJ Boxisajunctionboxwitha10 pinMINIconnectorforconnectingtotheuser scontrolsystem and 4 5 pin M12 ports for connecting to the 3 solenoids and the status indicator on the DM2 Series valve The J Box kits include the J Box as described above and 4 1 meter cables for connecting to the valve These cables have a connector on each end The status indicator cable and the 3 solenoid cabl...

Page 5: ...values the figures given in this catalog should not be used to compare ROSS valves with those of other makers The CV ratings given here are intended only for use with performance charts published by ROSS The CV ratings are averages for the various flow paths through the valve and are for steady flow conditions Approvals and Certifications ROSSproductsaredesignedtomeetanumberofindustrialstandards i...

Page 6: ...ally leading to valve failure which risks human injury and or damage to property AVOID INTAKE EXHAUST RESTRICTION 8 Do not restrict the air flow in the supply line To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action 9 Do not restrict a valve s exhaust port as this can adversely affect its operation Exhaust silencers mus...

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