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Step 5a - Fitting the Door (Cont...)

1.  Take the Red Door Setting Blocks and slide two together creating an assembly, do the same with the other 

two. Fit them over the Bottom Rails at each end between the Panel Glass.

2.  Carefully lift the Door Glass onto the Red Door Setting Blocks using the Handle for support.

•  NOTE: One person will be required to be on the inside of the enclosure.

3.  Follow procedure 4 of Step 5 for fitting the packers to the glass cut-outs.

4.  Carefully close the Hinge Assemblies onto the Door Glass, ensuring the gaskets and Backplate is fitted as 

shown in Step 5. Line up the Hinges with the cut-outs in the Door Glass.

5.  The gap between the Hinge Panel and Door Glass should be set at approximately 6mm. Fully tighten the 

screws.

•  IMPORTANT: Tighten the screws to 10 N/m max.

6.  Slide the Red Door Setting Blocks apart and allow to fall then remove from the Bottom Rails.

•  NOTE: Because of the weight of the Door Glass you may need to gently tap apart using a piece of wood 

or similar. Be careful not to damage the Glass or the Bottom Rails.

Note: Two people will be required to do the following operations.

6mm

Summary of Contents for Neo Angle DXP

Page 1: ... components are in the box and the fixing kits 3 Unpack your product and handle it with care 4 Please check the product for defects or damage once the installation has commenced we cannot accept responsibility for any defects or damage 5 Please take time to read these instructions prior to installing your product 6 Before you commence any drilling check there are no hidden electrical cables and or...

Page 2: ... joints with the shower head and check for leaks when the silicon has cured Check the plumbing for leaks DO NOT plasterboard over the tray DO NOT grout the tiles when the enclosure has been fitted the grout may discolour the aluminium profiles Make sure the tray is installed as per the manufacturer s instructions When all of the above has been completed please proceed to the Step 2 Step 1 Pre Inst...

Page 3: ...mm Masonry Drill Bit not supplied and fit the Wall Plugs 5 Remove any debris and apply a bead of sealant the width of the Wall Profiles where they meet the top of the tray wetroom floor and the tiled walls 6 Screw fix both Wall Profiles to the walls using the 40mm Cap Head screws supplied ensuring they are kept completely vertical and are 12mm in from the outside of the tray 7 Apply a bead of seal...

Page 4: ...e tray 6 With a Spirit Level ensure that the Panels are vertical and that the distance between the Glass at the top is the same as it is at the bottom Cut a piece of wood the length of the gap at the bottom use at the top as an aid to keep the gap parallel 7 Drill through the grooves in both the Wall Profiles using the 2 5mm drill bit supplied On both inside and outside drill two holes approximate...

Page 5: ...hat it all closes out remove any excess silicone as necessary 6 Remove the Bracing Assembly from it s packaging loosen the fixing screws and fit to the tops of the Panel Assemblies equally Ensure the gap between the Panels at the top is the same as the bottom then fully tighten the Bracing onto the glass make sure the gaskets are placed between the Bracing and the Glass 7 Fit the Wall Profile Top ...

Page 6: ...he top glass cut out 5 Reassemble the Hinge Assemblies onto the Hinge Panel Glass ensuring the gaskets are fitted as shown and the Packers are in place Keep the Hinges horizontal and tighten the screws with the Allen Key supplied IMPORTANT The screws must be tightened to 10 N m max 6 Fully open the Hinge Assemblies ready for fitting the Door Glass Top Bottom Long Short Set Screw Set Screw Bottom o...

Page 7: ...refully close the Hinge Assemblies onto the Door Glass ensuring the gaskets and Backplate is fitted as shown in Step 5 Line up the Hinges with the cut outs in the Door Glass 5 The gap between the Hinge Panel and Door Glass should be set at approximately 6mm Fully tighten the screws IMPORTANT Tighten the screws to 10 N m max 6 Slide the Red Door Setting Blocks apart and allow to fall then remove fr...

Page 8: ...ical Door Seal onto the edge of the Door Glass at the hinge side making sure the cut outs fit around the hinges Carefully trim the bottom so it is level with the top of the Door Joint 6 Take a measurement from the Hinged Panel Glass to the end of the Door at the Handle Side 7 Take note that the Bottom Seal is rebated at each end the end that will go at the Hinged Panel side is the end to cut Cut t...

Page 9: ...15 Bottom Seal 1 25 6 Vertical Door Seal 1 16 Door Bottom Rail 1 7 Bracing Assembly 1 17 Door Rail Sloped 1 8 Door Glass 1 18 Door Joint Right Hand 1 9 Vertical Panel Seal 1 19 Panel Bottom Rail 1 10 Plain Panel Assembly 1 20 If you need to replace any damaged parts please see illustration below for parts list then call Customer Relations on 01325 328033 IMPORTANT If ordering parts please state if...

Page 10: ...omer relations to provide you with an excellent level of service it is important that you quote your product Code and Reference Number these can be found on the Guarantee card Panel Alignment 1 Check the Wall Profile are 12mm in from the front of the tray 2 Ensure the tray is completely level 3 Check the Bracing is fitted correctly and is fully tightened Enclosure Alignment on the Tray 1 Is the en...

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