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 Skyline & R-Series – Inside & Outside Mount 

Cassette 120 Installation 

 

 
 

 

 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Installed Shade 

Inside Mount 

 

Cassette 120 

Installed Shade 
Outside Mount 

 

Summary of Contents for Cassette 100

Page 1: ...Cassette Systems Fabrication Installation Instructions Cassette 80 100 120 ...

Page 2: ...2 All Cassette Components ...

Page 3: ...______________________ page 13 System Diagram R Series _______________________________________ page 14 Components Needed ___________________________________________ page 15 Fabrication Instructions _____________________________________ page 16 17 Installation Instructions _____________________________________ page 18 19 Cassette 120 ___________________________________________________ page 20 27 Sy...

Page 4: ...sette Systems Tools Needed Cutting Table for Fabric Saw Screwdriver Power Drill Screws screw type dependent on surface you are installing the shade Hammer Mallet Measuring Tape Level Ladder Eye Protection Gloves ...

Page 5: ...ne Bracket 7 Skyline Pin End Idler 8 Bead Chain or Cord 9 SafetyHold 3 10 Fabric 11 Internal Hem Bar 12 External Hem Bar 13 Hem Bar End Cap Screw Note Use either Internal OR External Hem Bar with End Cap Screws 2 2 3 4 9 11 12 1 5 6 7 8 10 13 Cassette 80 Maximum Roll Diameter is 1 7 8 Cassette 80 Headrail is 2 39 Tall x 2 94 Wide ...

Page 6: ...rackets 7 R Series End Plug Idler 8 Bead Chain or Cord 9 Safety Hold3 10 Fabric 11 Internal Hem Bar 12 External Hem Bar 13 External Hem Bar End Caps Screws 1 2 4 6 3 7 5 8 10 11 12 13 9 Cassette 80 Note Use either Internal OR External Hem Bar with End Cap Screws Maximum Roll Diameter is 1 7 8 Cassette 80 Headrail is 2 39 Tall x 2 94 Wide ...

Page 7: ...RVXX 2 Cassette 80 End Caps CRECXX Skyline 2 brackets or R Series 1 set Cassette Brackets Choose R Series or Skyline CRUBKT R Series CRUSLB Skyline R Series Skyline Varies by Shade Width 1 bracket every 18 Cassette 80 Mounting Brackets VRBKT15 One per linked shade Intermediate Brackets For use when using multiple in line manual shades together with multiple clutches CRIMBKT R Series CRUSLBI Skylin...

Page 8: ...2b Attach Fabric to taped tube 2c Attach Bead Chain or Cord to Clutch 2d Attach Tension Device to Cord or Bead Chain see Safety Hold3 Instructions Step 4 Insert Clutch and Idler 4a Insert Clutch 4b Insert Idler 4b Step 3 Insert Fabric Strip into Cassette Headrail 3a Apply two sided tape to headrail 3b Insert fabric into groove in headrail beginning on either side rolling fabric over the headrail a...

Page 9: ...until the hooks engage in the holes in the bracket and lock into place 5b R Series 5b 5b 5b 5a Gently tap bracket into headrail Push tip of pin end into hole in the center of the Skyline bracket Slide the center of the end plug into the tab on the R Series bracket Engage the hooks of the Skyline clutch into the slots in the bracket and secure in place Slide the hole in the center of the clutch int...

Page 10: ...a Wrap Cassette in correct packaging material and box Include Mounting Brackets and Screws 6b Your Cassette is now ready to ship Note Be sure that Safety Tags are attached and the shade is inoperable and compliant with the WCMA Standards 5c Cassette 80 Attach End Caps ...

Page 11: ...y sliding groove in back of headrail into the bottom of the mounting bracket Push forward and up snapping the headrail into the top of the mounting bracket TIP Installation is the same in both Skyline and R Series applications However deduction data will vary Inside Mount Outside Mount Inside Mount Outside Mount Cassette 80 For inside mount use holes on top of bracket For outside mount use holes o...

Page 12: ...12 Skyline R Series Inside Outside Mount Cassette 80 Installation Step 4 Install Tension Device See instructions for Safety Hold3 Installed Shade Inside Mount Cassette 80 Installed Shade Outside Mount ...

Page 13: ...line Bracket 7 Skyline Pin End Idler 8 Bead Chain or Cord 9 SafetyHold 3 10 Fabric 11 Internal Hem Bar 12 External Hem Bar 13 Hem Bar End Cap Screw 7 12 1 2 3 4 5 6 8 9 10 11 13 Cassette 100 Note Use either Internal OR External Hem Bar with End Cap Screws Maximum Roll Diameter is 2 1 2 Cassette 100 Headrail is 3 10 Tall x 3 72 Wide ...

Page 14: ...Bracket 7 R Series End Plug Idler 8 Bead Chain or Cord 9 SafetyHold 3 10 Fabric 11 Internal Hem Bar 12 External Hem Bar 13 External Hem Bar End Caps Screws Note Use either Internal OR External Hem Bar with End Cap Screws Cassette 100 3 7 1 2 6 12 13 11 10 5 8 9 4 Maximum Roll Diameter is 2 1 2 Cassette 100 Headrail is 3 10 Tall x 3 72 Wide ...

Page 15: ...e 2 Skyline brackets or 1 set R Series Brackets Cassette Brackets Choose R Series or Skyline CRUBKT53 R Series CRUSLB Skyline R Series Skyline Varies by Shade Width 1 bracket every 18 Cassette 100 Mounting Brackets HDBKTXX Varies by Shade Width 1 bracket every 18 Intermediate Brackets For use when using multiple in line manual shades together with multiple clutches CRIMBKT53 R Series CRUSLB660I or...

Page 16: ...c to taped tube 2c Attach Bead Chain or Cord to Clutch 2d Attach Tension Device to Cord or Bead Chain see Safety Hold3 Instructions Step 4 Insert Clutch and Idler 4a Insert Clutch 4b Insert Idler 4b Step 3 Insert Fabric Strip into Cassette Headrail 3a Apply two sided tape to headrail 3b Insert fabric into groove in headrail beginning on either side rolling fabric over the headrail and slipping int...

Page 17: ...ote Be sure that Safety Tags are attached and the shade is inoperable and compliant with the WCMA Standards Skyline For Skyline insert idler side first Push into bracket and slip clutch side down until the hooks engage in the holes in the bracket and lock into place Lay plastic across cassette before laying in tube with fabric After installing shade tie around the top of cassette to prevent shade ...

Page 18: ...rail into place by sliding groove in back of headrail into the bottom of the mounting bracket Push forward and up snapping the headrail into the top of the mounting bracket TIP Installation is the same in both Skyline and R Series applications However deduction data will vary Inside Mount Outside Mount Cassette 100 For inside mount use holes on top of bracket For outside mount use holes on the bac...

Page 19: ...19 Skyline R Series Inside Outside Mount Cassette 100 Installation Step 4 Install Tension Device See instructions for Safety Hold3 Installed Shade Inside Mount Installed Shade Outside Mount Cassette 100 ...

Page 20: ...line Bracket 7 Skyline Pin End Idler 8 Bead Chain or Cord 9 SafetyHold 3 10 Fabric 11 Internal Hem Bar 12 External Hem Bar 13 Hem Bar End Cap Screw 1 2 3 4 5 6 7 8 9 10 11 12 13 Cassette 120 Note Use either Internal OR External Hem Bar with End Cap Screws Maximum Roll Diameter is 2 7 8 Cassette 120 Headrail is 3 88 Tall x 4 43 Wide ...

Page 21: ...ries Bracket 7 R Series End Plug Idler 8 Bead Chain or Cord 9 SafetyHold 3 10 Fabric 11 Internal Hem Bar 12 External Hem Bar 13 Hem Bar End Cap Screw 1 2 3 4 5 6 7 8 9 10 11 12 13 Cassette 120 Note Use either Internal OR External Hem Bar with End Cap Screws Maximum Roll Diameter is 2 7 8 Cassette 120 Headrail is 3 88 Tall x 4 43 Wide ...

Page 22: ...s Brackets Cassette Brackets Choose R Series or Skyline CRUBKT53 R Series CRUSLB Skyline R Series Skyline Varies by Shade Width 1 bracket every 18 Cassette 120 Mounting Brackets V2BKTXX Varies by Shade Width 1 bracket every 18 Intermediate Brackets For use when using multiple in line manual shades together with multiple clutches CRIMBKT53 R Series CRUSLB660I or CRUSLB680I Skyline R Series Skyline ...

Page 23: ...structions Step 3 Insert Fabric Strip into Cassette Headrail Cassette insert should be cut 4 4 1 16 wide and as long as the total length of the headrail 3a Apply two sided tape to headrail 3b Insert fabric into groove in headrail beginning on either side rolling fabric over the headrail and slipping into the groove on the opposite side Step 4 Insert Clutch and Idler 4a Insert Clutch 4b Insert Idle...

Page 24: ... insert idler side first Push into bracket and slip clutch side down until the hooks engage in the holes in the bracket and lock into place Skyline R Series Gently tap bracket into the grooves in the headrail Slide End Plug into the tab of bracket Slide hole in the middle of the R Series Clutch into the tab of bracket When fabricating R Series you must insert one bracket and insert clutch or pin e...

Page 25: ...ssette in correct packaging material and box Include Mounting Brackets and Screws 6b Your Cassette is now ready to ship Note Be sure that Safety Tags are attached and the shade is inoperable and compliant with the WCMA Standards Slide tabs on end cap into cassette Cassette 120 ...

Page 26: ...sion Device 4a See instructions for Safety Hold3 Inside Mount Outside Mount Inside Mount Outside Mount Step 2 Install Mounting Brackets using correct screws 2a Mounting Brackets should be placed approximately every 18 TIP Installation is the same in both Skyline and R Series applications However deduction data will vary For inside mount use holes on top of bracket For outside mount use holes on th...

Page 27: ...27 Skyline R Series Inside Outside Mount Cassette 120 Installation Installed Shade Inside Mount Cassette 120 Installed Shade Outside Mount ...

Page 28: ...fabric out on table Step 2a Cut hembar tape to the same width as the fabric Step 2b Stick edge of hembar tape to the edge of the fabric Step 3a Fold the taped edge twice to help add support to the tape Step 3b Staple folded edge to keep the fabric from coming unfolded 3b 3a b 2b 2a ...

Page 29: ...29 Skyline R Series Zebra Fabric Installation Cassette 100 120 Step 4 Slide rolled fabric edge through top ridges on the inside back of cassette headrail Installed Zebra Fabric Cassette 100 Shown ...

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