ROLEC ZURA ROLEC3020B Installation & Operation Manual Download Page 23

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Installation

EVZM-01-V01R1 Installation and Operation Manual

Zura Intelligent EV Charging Unit

December 2022

Page

Figure 22 Zura Intelligent EV Charging Unit – 1x up to 7.4kW Type 2 Tethered

1000

imp/kWh

230V 0.25-5(100)A

23 A

25 B

24 G

HEADER

(FRONT VIEW)

2xWHITE

CABLES

HEADER

(FRONT VIEW)

LIV

EAR

INCOMING SUPPLY

HIN

GND

-HL

+HL

LINK

LOAD BALANCING CT

(TO BE CONNECTED TO A CT FITTED

AROUND THE HOME INCOMING SUPPLY LIVE WIRE)

OPTIONAL SOLAR MONITORING CT

H-

H+

S-

S+

MAGNETIC FIELD

MAGNET 1

REED

SWITCH 1

MAGNETIC FIELD

MAGNET 2

REED

SWITCH 2

L1 L2 L3

CN2

CN1

KET

B G

RED

CABLE

(CP)

RESISTOR

Summary of Contents for ZURA ROLEC3020B

Page 1: ...INSTALLATION OPERATION MANUAL Manufactured in the UK ZURA Intelligent EV charging unit...

Page 2: ...use the text images and all technical content contained within Content supplied by third parties partner organisations remains the property of that organisation and is used by agreement with the suppl...

Page 3: ...s 16 Options and Accessories 17 Labelling 18 Installation 19 BEFORE Installation 19 If a Mounting Post Will be Used 20 Schematics 21 Install the Chargepoint 25 Install Load Balancing 29 Overview 30 Co...

Page 4: ...OT modify the equipment unless specifically instructed to do so by the manufacturer x Do NOT attempt to repair the equipment unless specifically instructed to do so by the manufacturer x To maintain e...

Page 5: ...ome renewables for a zero cost zero carbon charge The Zura Intelligent EV Charging Unit is available with the following power and connection options Model Number Specification ROLEC3020B Zura Intellig...

Page 6: ...proved energy metering x 4G Wi Fi Ethernet connectivity x IK10 impact resistant design x Independent back plate for easy wall or post mounting x OZEV grant fundable x Designed manufactured in the UK A...

Page 7: ...associated time periods x Capable of storing and displaying data about charge sessions to the owner and or user via an application and or on the chargepoint x Capable of communication with the power s...

Page 8: ...s the fuse will operate and cut all power to the property if a draw of 60 Amps is exceeded It can be relatively easy to draw significant power if several property appliances are in use at the same tim...

Page 9: ...lancing in that the power made available for charging can be dynamically adjusted to decrease or increase the power available in response to other demands for power at the property The significant dif...

Page 10: ...ehicle allowing charging to resume x Overvoltage An overvoltage condition is potentially more likely to damage the vehicle so for safety reasons automatic recovery following an overvoltage is NOT prov...

Page 11: ...a 2 x Socket Chargepoint Bottom NOTE Where only one socket is installed the right hand socket and LED status indicator will be active The left hand socket will be blanked off and its LED indicator wil...

Page 12: ...ra 2 x Tethered Chargepoint Rear Figure 10 Zura 2 x Tethered Chargepoint Bottom NOTE Where two tethered cables are installed incoming cables must enter the enclosure through the rear of the unit Singl...

Page 13: ...ft Hand Side Smart Communications Module Anti Tamper Switches Status Indicator Right Hand Side RFID Sensor EV Charge Controller Socket Left Hand Side Socket Chargepoints Only MID Meter 1 per socket or...

Page 14: ...t Communications Module CANBUS Connector Connection to Anti Tamper Devices SD Card Location RJ45 LAN Connector Connection to RFID Board USB Connector Figure 14 Smart Com GPRS Antenna Connection SIM Ca...

Page 15: ...o 7 4kW 32A 1x 32A Single Phase 230V AC 10 50 60Hz Black ROLEC3140B 2x Type 2 IEC 62196 5m tethered leads Up to 7 4kW 32A per tethered lead 1x 63A Single Phase 230V AC 10 50 60Hz Black ROLEC3150B 1x T...

Page 16: ...model dependant Environmental x Ingress protection Enclosure IP66 Socket IP54 x Impact protection IK10 x Security Dual tamper breach notifications optional in some units x Operating temperature 30 C...

Page 17: ...d Operation Manual 1 Examine the package and make sure the contents have not been damaged in transit 2 Make sure the chargepoint model and any accessories match the order 3 Do NOT dispose of the packa...

Page 18: ...A Type 2 to Type 2 charging cable EVPP0105 5m 32A 3 Phase Type 2 to Type 2 charging cable EVPP0108 10m 32A 3 Phase Type 2 to Type 2 charging cable Other cables are available including Type 1 options E...

Page 19: ...uct Rating and Serial Number Label Figure 17 Configuration Tag Back and Front Figure 18 Socket ID Label Figure 19 RFID Sensor Location Figure 20 Typical Socket Type and power Rating Labels NOTES 1 Lab...

Page 20: ...to installation x Units using mobile networks require a suitable signal of 14 CSQ or better x Units using Wi Fi connectivity require a strong stable connection x Rolec cannot be held responsible or a...

Page 21: ...tches the order NOTE Items damaged in transit must first be reported to the courier and then to the supplier Where possible photographic evidence of package and or item damage should be provided NOTE...

Page 22: ...BLES HEADER FRONT VIEW WHITE CABLE PP B A BLUE GROUND N 1 2 N ACEQ0185 C40 230V 50Hz I n 0 03A IEC EN 61009 1 10000 I ON O OFF 2 N 1 N T LIVE NEUTRAL EARTH INCOMING SUPPLY RED CABLE CP RED SUPPLY HL B...

Page 23: ...N N 24 25 23 23 A 25 B 24 G HEADER FRONT VIEW 2xWHITE CABLES HEADER FRONT VIEW B A LIVE NEUTRAL EARTH INCOMING SUPPLY L N E PP CP HIN GND HL HL LINK LOAD BALANCING CT TO BE CONNECTED TO A CT FITTED A...

Page 24: ...E CABLE PP B A BLUE GROUND RED CABLE CP RED SUPPLY HL BLACK SUPPLY HL WHITE HIN LINK SOCKET 1 SOCKET 2 CN2 CN1 STATUS SOCKET 1 SOCKET2 B G R R4 R3 R2 R1 STATUS SOCKET 2 CN1 R1 R G B R2 R3 R4 LOAD BALA...

Page 25: ...LOAD BALANCING CT TO BE CONNECTED TO A CT FITTED AROUND THE HOME INCOMING SUPPLY LIVE WIRE OPTIONAL SOLAR MONITORING CT H H S S MAGNETIC FIELD MAGNET 1 REED SWITCH 1 MAGNET 2 REED SWITCH 2 LIVE NEUTR...

Page 26: ...panel fixings Power tools can damage the fixings making the panel difficult to remove Use hand tools ONLY and do not overtighten fasteners IMPORTANT If Load Balancing is required install it before com...

Page 27: ...sh Figure 26 Remove the Front Fascia 4 Turn the chargepoint over and place it on its front face x To prevent damage place the chargepoint onto a soft surface such as a mat or cardboard packaging 5 On...

Page 28: ...nel Cables connected to components on the panel may be disconnected from the panel x Make note of which cable connects to which component x Take care not to damage components when the panel is removed...

Page 29: ...ghtened 20 Test fit the chargepoint onto the Mounting bracket and make sure there are no fitting issues NOTE The installation can continue with the chargepoint mounted on the wall if this is preferred...

Page 30: ...connections are secure and have not become loose or damaged in transit or during installation 29 Temporarily close the chargepoint enclosure for safety and security Access to the components will be n...

Page 31: ...ired the CT clamp may be positioned on the Negative cable leaving the Consumer Unit The arrow on the CT clamp must point in the direction of electrical flow AWAY from the consumer unit 3 Release the c...

Page 32: ...inal on the circuit board connector 3 Connect the other CT clamp wire to the H terminal on the circuit board connector x The CT wires do not have a polarity Figure 32 Load Balancing CT Connection NOTE...

Page 33: ...earth terminal Configure Load Balancing Configuration of the load balancing system is performed using the Smart Application as part of the online configuration process The main fuse or circuit breake...

Page 34: ...ose a location that is sheltered from the worst of the weather as this will help to maintain the working life of the equipment 2 Position the holster in the desired location x Make sure the holster is...

Page 35: ...art phone with a camera QR code reader software and Bluetooth connectivity will be required to complete configuration Start Configuration 1 Search the appropriate Apple or Google App store for Rolec E...

Page 36: ...from Google Play for Android devices x The VendElectric application is also accessible on almost any device with a web browser https app vendelectric com 3 Discuss an appropriate maintenance plan wit...

Page 37: ...ions including recommended earthing arrangements CAUTION Equipment Damage Do NOT use power tools to remove install panel fixings Use hand tools ONLY and do not overtighten fasteners 3 Reconnect the RF...

Page 38: ...shing green light Ready for Standard Charging Fixed blue light Cable plugged in but not charging Fixed green light Charge in progress Fixed red light Potential earth leak fault detected by the 6mA DC...

Page 39: ...10pm on weekdays x All hours outside of those shown above are classed as Off Peak End a Charging Session 1 A charging session can be ended by any of the following methods x Use the mobile phone appli...

Page 40: ...Socket chargepoints include a cable locking device Hatch Lock to reduce the opportunity of cable theft The lock is engaged when the charging session is started and is disengaged when the charging ses...

Page 41: ...re regularly than other maintenance tasks CAUTION Equipment Damage To avoid damage to the surface finish and or internal components do NOT use x Abrasive materials x Mineral or petroleum solvents degr...

Page 42: ...lidate the warranty About Software Updates Software updates can be required for many different reasons such as enhancing security to provide compatibility with new models of electric vehicle or to mee...

Page 43: ...tus Indicators operating and displaying correct status x If installed check the condition of the charging socket contacts and socket flap x If installed make sure the access cable lock is operational...

Page 44: ...THOUT NOTICE The latest version of this publication can be downloaded at https www rolecserv com downloads ev charging Illustrations of the product and user interface are for marketing purposes only B...

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