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Rofin PowerLine E Air 10, Maintenance And Integration Manual

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Rofin PowerLine E Air 10 Maintenance And Integration Manual Download Page 1

THE MARK OF EXCELLENCE

PowerLine E Air

Maintenance and Integration Manual

Version 1.3.7

Summary of Contents for PowerLine E Air 10

Page 1: ...THE MARK OF EXCELLENCE PowerLine E Air Maintenance and Integration Manual Version 1 3 7...

Page 2: ......

Page 3: ...GENERALITIES Identification data Machine type Model designation Serial number Order number Parts list number Manufactured on Customer data Inventory number Location...

Page 4: ...ual or the laser system please contact ROFIN SINAR Laser GmbH Dieselstr 15 85232 Bergkirchen G nding Germany Tel 49 0 8131 704 0 Fax 49 0 8131 704 4100 info rofin muc de Should you have any questions...

Page 5: ...Willerby Kingston upon Hull HU10 6HD United Kingdom ROFIN BAASEL UK Ltd Sopwith Way Drayton Fields Industrial Estate Daventry NN11 8PB Northants United Kingdom 39 039 2729 1 39 039 2141304 info rofin...

Page 6: ...group companies DILAS Diodenlaser GmbH Galileo Galilei Stra e 10 55129 Mainz Germany DILAS Inc 9070 South Rita Road Suite 1500 Tucson AZ 85747 USA Corelase Oy Vesiroineenkatu 3 P O Box 73 33721 Tamper...

Page 7: ...ing Germany PMB Elektronik GmbH Leutstettener Str 28 82319 Starnberg Germany 32 0 55 30 31 96 32 0 55 30 94 96 sales prc europe be 49 0 8106 30626 0 49 0 8106 30626 13 info wb laser de 49 0 8151 91691...

Page 8: ...viii...

Page 9: ...and the cooling block 23 3 Spare parts 25 3 1 Spare parts laser head 25 3 2 Marking heads 26 3 3 Spare parts 19 plug in for electrical components 26 3 4 Parts subject to wear 19 plug in for electrica...

Page 10: ...ent of the X42a integration interface 47 4 7 Assignment of the X42b integration interface 48 4 8 Assignment of the X46 integration interface 50 4 9 Assignment of the XC3a integration interface 51 4 10...

Page 11: ...60825 VDE 0837 IEC 825 UVV BGV B2 VDE 0100 VDE 0105 21 CFR National Center for Devices and Radiological Health ROFIN SINAR lasers correspond to the valid EU guidelines 2006 95 EC Low Voltage Directive...

Page 12: ...planation of symbols 0 Indicates an instruction for performing a particular operation Indicates a work step that must be performed Indicates lists 1 4 Danger by laser radiation Danger 1 Laser radiatio...

Page 13: ...overs the glass fiber from the diode module in the 19 plug in for electrical components through an adapter block or a fiber terminal box to the laser head The metal tube is conducted into a corrugated...

Page 14: ...PowerLine E Air 10 The dashed lines designate the beam path of the laser beam FIG 2 Beam path in laser head FIG 3 Beam path in 19 plug in for electrical components 1 Diode module 2 Adapter block 3 Tra...

Page 15: ...Line E Air 25 30 The dashed lines designate the beam path of the laser beam FIG 4 Beam path in laser head FIG 5 Beam path in 19 plug in for electrical components 1 Diode module 2 Fiber terminal box 3...

Page 16: ...fety precautions since no hazardous laser emissions are generated Danger 1 The 19 plug in for electrical components corresponds to safety class 4 as soon as the safety equipment metal tube with adapte...

Page 17: ...Protection Against Laser Radiation at a Wavelength of 1064 nm The Interlock circuits which act as safety devices must not be removed or bypassed if they are bypassed they will not operate in accordan...

Page 18: ...for laser radiation function properly A defective lamp must be replaced immediately The laser radiation warning lamps are located on top of the laser head 1 8 Disposal Comply with all national and re...

Page 19: ...covers of the laser head are monitored by the interlock switch see 1 An open interlock switch leads to the emergency shutdown of the laser system FIG 6 Interlock switch of the laser head electrical si...

Page 20: ...E Air laser head Note 3 Warning label 5 warns against laser radiation see Section 1 4 2 Danger of laser radiation on page 6 6 Visible and or invisible laser radiation emitted from this aperture 1 5 3...

Page 21: ...equipment metal tube with adapter block or fiber terminal box is disassembled e g when a diode module is changed In this state all corresponding laser protection measures shall be taken FIG 9 19 plug...

Page 22: ...e 19 plug in for electrical components must be disconnected before the housing cover is removed or the mains plug is disconnected since the inside of the 19 plug in contains energized parts FIG 12 Dis...

Page 23: ...r block and the adapter block itself may not be loosened FIG 15 Do not remove label The following two labels are located in the 19 plug in for electrical components on the fiber terminal box The Conne...

Page 24: ...e observed FIG 17 Electrostatically endangered components label The Plug in connections label is located on the top of the marking head The plug in connection label acts a reminder that the laser syst...

Page 25: ...left housing side of the 19 plug in for electrical components and on the back of the laser head 3 Note The pictures here show an example of the iden tification label For information on the technical...

Page 26: ...Safety 16 PowerLine E Air...

Page 27: ...laser head For maintenance you need the following aids Hexagon screwdriver Size 1 27 2 2 5 3 Ball end hexagon screwdriver Size 3 Socket spanner Size 7 Lens cleaning paper pack Cleaning brush Alcohol...

Page 28: ...er see Section 3 Spare parts on page 25 Never operate the system without filter mats Non compliance may affect the cooling performance and cause damage to the components inside the 19 plug in for elec...

Page 29: ...arts chapter see Section 3 Spare parts on page 25 0 Clean the optical components as follows Disassemble the protective glass or focusing optics as described below Blow fine dust particles from the sur...

Page 30: ...ve glass as follows Version 4 Pull the protective glass support out of the protective glass slide Use a suitable hexagon screwdriver to loosen the clamping screws Remove the protective glass Insert a...

Page 31: ...ve the protective glass support from the protective glass slide and put it to one side before dismantling the protective glass slide While loosening or removing the screws keep a firm grip on the comp...

Page 32: ...or the ring nut Loosen the four screws on the underside of the guiding plate with a suitable hexagon screwdriver Loosen the two screws on the front side of the mounting plate Remove the protective gl...

Page 33: ...the laser head The cooling block is located behind the fan unit Attention 1 For cleaning do not use caustic cleaning agent or alcohol Attention 1 Switch the laser system off properly 0 Clean the exha...

Page 34: ...you can use a cleaning brush or a soft dust free lint free cloth You may also use a slightly moist cloth for cleaning FIG 34 Cleaning the exhaust air shaft 0 Clean the fan unit and cooling block as f...

Page 35: ...expander quartz 4x 1064 nm 130 400 644 Beam expander quartz 5 x 1064 nm 130 400 727 Beam expander quartz 10x 1064 nm 130 400 248 Fiber for outer wiring length of 3m 130 500 240 Fiber for outer wiring...

Page 36: ...V 16A S1 120 107 105 Plug with mains filter X1 120 103 863 Relay emergency stop K9 120 106 441 Fan 24V DC 3 0W 92 x 92mm M2 120 107 672 Micro fuse 2 0 AF 5x20 F2 120 104 304 Micro fuse 8 0A 250V T IEC...

Page 37: ...101 110 054 Laser diode 50W exchange set cpl A5 A6 101 110 923 Q switch driver HG 24 A4 130 600 024 Card controller Peltier elements 20A 24V A3 120 108 961 Fan axial 2x12V DC 5 8W set with plug A3 A4...

Page 38: ...Designation Part No VarioScan20 1064 2 8x incl SSV30 130 400 413 VarioScan20 1064 5x incl SSV30 130 400 264 Designation Part No Service box lens cleaning paper one screwdriver set warning labels 101...

Page 39: ...c to DIN EN 207 150 500 512 Standard protective goggles 1064nm D 1000 1400 L7 IR 1050 1400 L8 acc to DIN EN 207 150 500 285 Standard protective goggles 808 1064nm ECO D 990 1064 L7 IR 808 1064 L8 acc...

Page 40: ...Spare parts 30 PowerLine E Air...

Page 41: ...tions The X28 interface is located on the front of the laser head You need the X42a or X28 interface e g for integrating another shutter open warning lamp Moreover the shutter will be opened and close...

Page 42: ...104 809 Plug e g Harting Article name D Sub 37 Male Multipoint connector IEC 60807 Article number 09670375604 Rofin Article number 120 104 381 Housing e g Harting Article name D Sub 37 Housing metall...

Page 43: ...laser system Galvanic isolation supply is not possible externally The program VisualLaserMarker VLM is available as marking software The following examples are given based on a standard system see al...

Page 44: ...n X46 see Section 4 3 External control panel X46 on page 43 This signal closes all open programs shuts down the software and sets the PC into standby mode This signal input is also available on X46 se...

Page 45: ...2 3 4 5 6 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 If no marking takes place this output has logical signal 1 24V This signal output is also available on X46 see Section 4 3 External con...

Page 46: ...ault displays chapter in the Operator s Manual of the laser sys tem This signal output is also available on X46 see Section 4 3 External control panel X46 on page 43 M function outputs can be set by t...

Page 47: ...0 to 15 on XC3a X42b XC3a XC3a XC3a XC3a XC3a XC3a n 2 9 10 11 12 13 14 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 The laser system can be switched on by remote control via an isolated contact if...

Page 48: ...n the laser class 1 safety area The output resistance must not exceed 6 Ohm per channel Please pay special attention to potential separa tion This output is set when the shutter is safely closed and t...

Page 49: ...o a maximum of 24V This output will be set approx 6 seconds before the laser beam can be generated and remains in set condition while the laser beam is being gene rated If the laser is operated in las...

Page 50: ...laser system If no ROFIN control panel control panel on the 19 plug in for electrical components or on the supply cabinet or external control panel is pre sent the emergency stop relay can only be se...

Page 51: ...ed with handling controls and pressing the emergency stop push button this could result in errors An external motor contactor can be incorporated into the emergency stop circuit of the laser sys tem T...

Page 52: ...ponents and on the external control panel is incorporated into the emergency stop circuit of the external emergency stop relay 1 Attention Reset the System ON OFF signal before setting the emergency s...

Page 53: ...t voltage 30V DC 4 3 1 1 Start of marking 4 3 1 2 Marking stop 4 3 1 3 Acknowledge PC error 4 3 1 4 PC shut down This signal starts the remote marking function The external start must be set in the so...

Page 54: ...tor output 100 mA Short circuit proof yes 4 3 2 1 End of marking 4 3 2 2 Job ended 4 3 2 3 Software loaded system ready If no marking takes place this output has logical signal 1 24V As long as a mark...

Page 55: ...er class IV or IIIB this signal shows the operator that a laser beam can be generated or emitted 3 Note Refer to the relevant regulations EN 60825 1 in the currently applicable version or CDRH 1040 10...

Page 56: ...shutter can only be opened if the input Shut ter Enabled has been activated Please pay spe cial attention to potential separation 1 Attention This signal circuit must not be used as a shutter in terlo...

Page 57: ...y the emergency stop function and is equipped with the F2 fuse The voltage is only available for the signal inputs of the laser system Note 3 The figures provided in brackets show the start location o...

Page 58: ...xiliary contact NO 10 32 Emergency stop relay auxiliary contact NO 11 33 Emergency stop relay Reset a 12 23 Emergency stop relay safety contact NC 13 24 Emergency stop relay safety contact NC 14 33 Em...

Page 59: ...Start of marking 10 Input 7 PC shut down 11 Output Emergency stop relay ready 2L 12 Input 7 M Function currently not assigned 13 Output GND 24V control voltage 14 Input 5 External error 15 Output 24V...

Page 60: ...nel 1 2 Input S12 Emergency stop push button channel 1 3 Output S22 Emergency stop push button channel 2 4 Input S22 Emergency stop push button channel 2 5 34 Emergency stop relay Reset 6 33 Emergency...

Page 61: ...er system 24 Innput 6 Reset Error 25 Output GND 24V control voltage Contact No Signal direction Bit Function 1 Input 10 M Function 2 Input 11 M Function 3 Input 12 M Function 4 Input 13 M Function 5 I...

Page 62: ...axis w o division Additional description of an event Signal name Time specification until action is followed by reaction Interruption for a new situation Interruption for a varying span of time X42b...

Page 63: ...eyswitch in pos II Laser on off Max 10min System boot Start RCU Laser power up remote controlled Laser radiation X42b 4 X42b 17 X42a 17 X42a 20 X42a 14 X42a 15 Reset EM Stop relay Shutter open enable...

Page 64: ...r on off 30sec Remote control laser system shutdown PC shutdown X42b 4 X42a 17 X42a 20 Shutter open enable Shutter interlock closed Laser ready shutter open X42b 19 Laser off RCU exe ready X42b 12 X42...

Page 65: ...er interlock channel 1 1 Shutter enable and keyswitch Pos II Laser ON off and keyswitch Pos I Shutter interlock channel 2 2 Shutter Interlock X42b 4 X42a 16 X42a 18 X42a 17 X42a 20 X42a 24 X42a 25 X42...

Page 66: ...nterlock channel 1 1 Shutter interlock channel 2 2 Laser fault Interlock c1 open Interlock c2 open open open Interlock c2 closed closed closed Interlock c1 closed closed 1 Active signal 24V 2 Active s...

Page 67: ...ram Stop marking t Laser ready shutter open X42b 19 Image start Job end System ready Image end Marking program loaded Marking program started Stop marking Marking and job stopped X42b 5 X42b 16 X42b 1...

Page 68: ...t Job end System ready Image end Marking program loaded Marking program ready for trigger X42b 5 X42b 16 X42b 18 X42b 9 Trigger Laser ready shutter closed X42b 4 30msec XC23 1 XC23 2 t Image stop X42b...

Page 69: ...of the electrical connection on the laser head in the following integration drawings Note 3 See also the Setting up the laser system chapter in the Operator s Manual of the laser system Note 3 Informa...

Page 70: ...Integrating the laser system 60 PowerLine E Air 4 12 1 Laser head and marking head FIG 46 PowerLine E Air with RS R10 marking head example...

Page 71: ...Integrating the laser system PowerLine E Air 61 FIG 47 PowerLine E Air with RS RM10 G4 marking head...

Page 72: ...Integrating the laser system 62 PowerLine E Air 4 12 2 19 plug in units FIG 48 19 plug in for electrical components with control panel...

Page 73: ...Integrating the laser system PowerLine E Air 63 FIG 49 19 plug in for electrical components without control panel...

Page 74: ...Integrating the laser system 64 PowerLine E Air FIG 50 19 plug in PC 2HE...

Page 75: ...Integrating the laser system PowerLine E Air 65 FIG 51 19 plug in UPS external component 3 Note The uninterruptible power system UPS is an external component...

Page 76: ...Integrating the laser system 66 PowerLine E Air...

Page 77: ...xhaust air shaft 23 External control panel X46 Laser control 45 Marker control 43 F Fan unit 24 FFM focusing axis Spare parts 28 Fiber terminal box 6 Filter mat s 18 Flow diagram Laser ON remote start...

Page 78: ...instructions 1 Optical components Changing 19 Cleaning 19 29 Outputs digital Laser control 38 45 Marker control 35 44 P Passive glass fiber transport fiber 3 PowerLine E Air 10 4 PowerLine E Air 25 3...

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