Roemheld Shop-Floor Operating Instructions Manual Download Page 6

 

Operating instructions 

BA_M4301_EN 

 

 

 

6 / 18 

 

1.11.2 

Working place 

The working place is designed in front of the lifting module. 

 

 

 

 

Figure 4: working place 
 

 

 

 

1.11.3 

Behaviour in an emergency 

In emergencies the product may not be operated.

 

 

1.11.4 

Lifting 

The stroke movement is produced by the internal, hermetically-
sealed, hydraulic lifting jack with foot pedal with oil being 
pumped by means of a piston into a plunger cylinder. 
To lift the top plate, the foot pedal has to be depressed by 
approx. 40° several times. The pedal returns to its off-position 
by means of a return spring. 
 

 

1.11.5 

Lowering 

 

 

To lower the top plate, the foot pedal has to be pressed up-
wards by approx. 10°. Thereby the oil returns due to the weight 
of the user's load from the plunger cylinder into the reservoir, 
the top plate lowers. 
 

 

 

 

1.12 

Maintenance 

 

1.12.1 

Plan for maintenance 

 

Maintenance works 

Interval 

by... 

Cleaning, visual check of 
the lifting module and in-
spection of the guide unit 

daily 

operator 

Control of the fixing screws, 
retighten if required. 
Control of the guide unit  

half-yearly 
checks 
 

expert 

Check smooth running with 
little load over the entire 
stroke range 

yearly 

expert 

Check smooth running with 
load over the entire stroke 
range 

yearly 

expert 

Check the check valve of 
the internal lifting jack with 
load 

yearly 

expert 

Revision by the manufac-
turer (recommendation) 

after 50,000 
cycles (lifting 
and lowering) 

ROEMHELD 
service staff 

Repair 

in case of 
damages 

ROEMHELD 
service staff 

 

 

 Note 

Pay attention to the qualification of the personnel. 
 

 

1.12.2 

Cleaning 

 

 WARNING 

 

Danger of injury due to a lifting or lowering movement! 

• 

Do not reach into the stroke area during the lifting or lower-
ing movement. 

 

 

 

The following cleaning works have to be effected daily at the 
mechanical components. 
 
1.

 

Clean with cleaning clothes or cleaning rags. 

2.  Slightly lubricate the metallic components (plates, guides, 

etc.). 

 

 

1.12.3 

Daily checks 

 

 WARNING 

 

Danger of injury due to a lifting or lowering movement! 

• 

Do not reach into the stroke area during the lifting or lower-
ing movement. 

 

 

 

• 

Visual check of the lifting module 

• 

Check the guide unit for damages and possible running 
marks, repair if required. 

 

 

1.12.4 

Half-yearly checks 

 

• 

Check all fixing screws of the lifting module, retighten if 
required. 

• 

Check all cable fixings and fittings, retighten if required. 

• 

Check the wear of the guide unit based on the guiding 
clearance. If the clearance exceeds 0.5 mm, the guiding 
elements have to be exchanged. (See chapter repair). 

 

 

1.12.5 

Yearly checks 

 

To maintain the product in a safe condition and ready for op-
eration, the function safety of the internal lifting jack has to be 
checked annually by an expert (see maintenance schedule). 
 

 

1.12.6 

Check smooth running of the product with little 
load over the entire stroke range 

 

 CAUTION 

 

 

Smooth running of the product! 

If smooth running of the product does not work perfectly, even if 
only partial stroke ranges are affected, the product must no 
longer be used. 
• 

Observe the checking intervals. 

 

 

 

• 

Press the foot pedal upwards until the top plate is com-
pletely lowered. 

• 

Fix the test weight at the top plate (10% of the nominal 
load). 

• 

Depress the foot pedal several times until the top plate is 
completely lifted. 

• 

Press the foot pedal upwards until the top plate is com-
pletely lowered. 

 

 

Summary of Contents for Shop-Floor

Page 1: ...eck the safety devices 3 1 9 Application 4 1 10 Installation 4 1 11 Start up 5 1 12 Maintenance 6 1 13 Repair 7 1 14 Trouble shooting 7 1 15 Technical characteristics 7 1 16 Accessory 8 1 17 Disposal...

Page 2: ...s when installing the products into the machine as well as information and references for transport storage and maintenance Only in strict compliance with these operating instructions accidents and pr...

Page 3: ...with the product wear protective gloves For works at and with the product wear safety shoes 1 7 Safety devices The below safety devices are for the safety of the operators As a matter of principle no...

Page 4: ...ich special guidelines apply especially in stallations and machines For the use at fun fairs and in leisure parks In food processing or special hygiene regulations For military purposes In mines In ex...

Page 5: ...e correctly 1 For fixing of the customer s connecting construction there are 4 bore holes for M10 10 5 mm at the top plate All provided bore holes have to be used 2 Fasten the connecting construction...

Page 6: ...Cleaning WARNING Danger of injury due to a lifting or lowering movement Do not reach into the stroke area during the lifting or lower ing movement The following cleaning works have to be effected dai...

Page 7: ...interior lifting jack may only be effected by the ROEMHELD service techni cians 1 14 Trouble shooting CAUTION All work by service personnel only All works only to be effected by ROEMHELD service staff...

Page 8: ...ngth the inherent stability and solidity with regard to static or dynamic operating stress The products may only be put into operation after it was as sessed that the incomplete machine machine in whi...

Page 9: ...ontrol only lifting modules with identification letter G are suitable Supply units with synchronization control for 2 3 or 4 lifting modules are available 2 2 Validity of the documentation This docume...

Page 10: ...Injuries material damages or malfunctions Do not modify the product Injury burning due to contact with energized parts Before working on electric equipment the energized parts must be de energized an...

Page 11: ...ngs to possible uses Max pressure load only within the lifting force indicated below technical characteristics Position of the gravity centre of the load within the top plate Use only within closed lo...

Page 12: ...ad cap screws ISO 4762 M10 onto the concrete floor or the connecting construction of the customer 4 For this purpose professionally insert into the concrete floor heavy duty dowels e g Fischer part no...

Page 13: ...ousing of the supply and con trol unit Then the screw of the cable bushing has to be tightened with a torque of 0 4 Nm 2 Correct fixing of the supply unit near the lifting module 2 11 1 Operation WARN...

Page 14: ...fore cleaning switch off power supply Visual check of the lifting module Check the guide unit for damages and possible running marks repair if required 2 12 5 Half yearly checks WARNING Injury due to...

Page 15: ...915 06 XX E 6000 7 5 7 5 Variante G suitable for synchronization Type Lifting force N vH mm s I A 8915 02 XX G 2000 18 16 6 8915 04 XX G 4000 8 6 4 5 8915 06 XX G 6000 6 4 5 5 vH Lifting speed load de...

Page 16: ...0 G 60 G 8915 06 20 G 30 G 40 G 50 G 60 G The indicated products have been designed and manufactured in compliance with CE directive 2004 108 CE EMC directive directive on electromagnetic compatibilit...

Page 17: ...neric standards Immunity for industrial envi ronment DIN EN 61000 6 4 2007 09 Electromagnetic compatibility EMC Generic standards Immunity for industrial environ ment Responsible person for the docume...

Page 18: ...conformity 17 Electro mechanical version 9 F Fixing of the product 5 13 G General safety tips 2 10 11 I Installation 5 13 Intended use 4 12 L Lifting and lowering 15 List of the applied standards 9 1...

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