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TROUBLES AND REMEDIES 

Trouble 

Possible causes 

Remedies 

Motor unable to 

run or running 

slow 

 Fault in line, or voltage insufficient 

 Power wire too thin or too long 

 Fault in pressure switch 

 Fault in motor 

 Sticking of main compressor 

 Check the line 

 Replace the wire 

 Repair or replace 

 Repair or replace 

 Check and repair 

Sticking of 

main 

compressor 

 Moving parts burnt due to the oil insufficient 

 Moving parts damaged, or stuck by foreign 

body 

Check crankshaft, bearing, con-

necting rod, piston, piston ring, etc. 

and replace if necessary 

Excessive vibra-

tion  

or abnormal 

noise 

 Connecting part loosed 

Foreign body got into main compressor 

 Piston knocking valve seat 

 Moving parts seriously worn 

 Check and retighten 

 Check and clean away 

 Replace with thicker 

  paper gasket 

 Repair or replace 

Pressure 

insufficient or 

discharge 

capacity 

decreased 

 Motor running too slow 

 Air filter choked up 

 Leakage of safety valve 

 Leakage of discharge pipe 

 Sealing gasket damaged 

Valve plate damaged, carbon buildup or 

stuck 

 Piston ring and cylinder worn or damaged 

 Check and remedy 

 Clean or replace the  cartridge 

 Check and adjust 

 Check and repair 

 Check and replace 

 Replace and clean 

 Repair or replace 

Excessive oil 

consumption 

 Oil level too high 

 Breath pipe choked up 

 Piston ring and cylinder worn or damaged 

 Keep the level within 

set range 

 Check and clean 

 Repair or replace 

Summary of Contents for AO630/308-2

Page 1: ...2HP 50L AIR COMPRESSOR AO630 308 2...

Page 2: ...e of purchase Please retain your receipt as proof of purchase If the product is found to be defective within the relevant time period we will either replace all defective parts or at our discretion re...

Page 3: ...losion or fire from combustible materials flammable liquids e g paint varnish petrol etc or flam mable gases and dust of an explosive nature Guard Against Electric Shock Do not expose your compressor...

Page 4: ...ed that this tool be used in conjunction with a residual current device RCD with a rated residual current of 30mA or less General Warnings for compressors Do not attempt to modify the compressor in an...

Page 5: ...at an authorised service centre Check any other condition that may affect the operation of the com pressor A guard or any other part of the compressor that is damaged should be properly re paired or...

Page 6: ...ENTS Main compressor Pressure switch Outlet Valve Regulating Valve Pressure gauge Non Return Valve Drain cock Wheel Discharge pipe Air tank Safety valve Fan cover Note Fittings may differ from those s...

Page 7: ...stopper 3 Air Filter 4 Oil Breather plug 5 A bottle of oil Fit the wheels to the unit using the axle kit provided and insert the rubber stopper into the spigot on the bottom of the tank Fit the air fi...

Page 8: ...ery 20 hrs thereafter Recommend compressor oil Use SAE30 for temperatures over 10 and use SAE10 below 10 INITIAL STARTUP Ensure the unit is stable in a well ventilated dry posi tion Ensure that drain...

Page 9: ...use of the compressor the motor will cycle start and stop under the influence of the rising or falling pressure in the tank and the motor will start without any warning The maximum and minimum pressu...

Page 10: ...ensure That air the tank is empty for this operation 2 Manually test the safety valve by pulling the ring Warning Before maintenance operation stop the air compressor disconnect the unit from the mai...

Page 11: ...ecting part loosed Foreign body got into main compressor Piston knocking valve seat Moving parts seriously worn Check and retighten Check and clean away Replace with thicker paper gasket Repair or rep...

Page 12: ...Obligatory eye protection Danger automatic control closed loop Dangerous voltage Pumping unit Power Tank capacity Air intake Absorbed current Max pressure Revolutions min rpm Voltage and frequency We...

Page 13: ...63 230V Ac 50 Hz 230V Ac 50 Hz 67...

Page 14: ...e and the warranty does not apply to defects resulting from accidental damage improper use or exceeding the design limits of the product Please take time to read the instruction manual provided For mo...

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