Champion Value Plus VP5-40-6 Installation, Maintenance, And Service Data Download Page 1

Page: 1 / 19

CQF3535

May ‘19

- 1 -

Contents:

Page:

Safety Precautions

Preventative Maintenance Schedule

Unpacking and Inspection

Compressor Terminology

Installation – Mechanical

Lubrication

Installation - Electrical

8-9

Start-up Procedures

Compressor Unit Parts

Compressor Pumps

12-14

Trouble Shooting Guide

15-18

Warranty

Please read this manual before

installing or using your Air

Compressor Unit. It contains

valuable information that will

help in the receiving,

installation, use, and

maintenance of the Unit.

Please keep this manual in a

safe place for future reference.

All of the information, policies, and

procedures in this reference manual apply

exclusively to Champion.

To contact Champion or locate your local distributor:

Visit: www.championpneumatic.com

Call: (888) 436-5499

Value Plus

Air Compressor

Installation,

Maintenance,

And

Service Data

Summary of Contents for Value Plus VP5-40-6

Page 1: ...Please read this manual before installing or using your Air Compressor Unit It contains valuable information that will help in the receiving installation use and maintenance of the Unit Please keep this manual in a safe place for future reference All of the information policies and procedures in this reference manual apply exclusively to Champion To contact Champion or locate your local distributo...

Page 2: ...t starts and stops automatically do not come into contact with moving parts Shut off all power to the Unit before attempting any repair or maintenance work Air compressed by the Unit is not suitable for inhaling It may contain vapours harmful to your health Compressor capable of pressures 50 psi Never directly inhale compressed air produced by the Compressor Risk of injury do not direct air stream...

Page 3: ...lace Oil mineral 2 Check condition alignment of Belts Pulley 3 Check Safety Valves Check that Unit unloads when shutting down Clean and or blow dust dirt off Unit Inspect Check Valve Inspect Pressure Gauge Notes 1 Air Filters are available separately or in the Maintenance Kit Consult the Pump breakdown 2 Mineral Oil is available separately or in the Maintenance Kit Consult the Pump breakdown 3 Bel...

Page 4: ...uld the damage be noticed only after the product has been received contact the transport company immediately to file a claim Depending on the problem it may be wise to photograph the damage Also it may be wise to discuss with the carrier representative the time allotted to give notice of loss or damage to the product there may be guidelines which limit timeframes of same 4 Do not attempt further u...

Page 5: ... Tube Allows the compressed air to cool as it transfers from the Pump to the Tank Electric Motor Check Valve Installed between the Aftercooler and the Tank and allows the compressed air to enter the Tank but prevents it from flowing back out Air Receiver Tank Stores the compressed air Magnetic Starter An electrical device which receives a signal from the Pressure Switch and allows power to flow to...

Page 6: ... ensure that the structure can safely support the weight of the Unit The Vibration Pads will help to lessen the sound level of the Unit caused by harmonics created by the structure All Compressor Units must be anchored and installed as shown below Failure to do this will affect the Tank Warranty Ensure that the floor under the Unit is smooth level and capable of bearing the weight of the Compresso...

Page 7: ...whether there is oil in the Pump Crankcase Add oil as required Serious damage may result from use however limited without oil Use of improper oil may negatively affect Compressor performance or shorten Unit life Resulting problems are not covered by the Champion Warranty Condensation water may form in the Pump if the Compressor has limited use or is installed in a very humid environment As the wat...

Page 8: ...ts have Motors equipped with an internal Overload and a Starter is therefore not provided or required Failure to correctly connect the Compressor to your building s electrical services may result in serious personal injury or damage to the equipment Before servicing the Unit ensure the power source has been shut down and locked off Read and understand the information contained in this manual befor...

Page 9: ...pion Unit works as designed and required you must ensure that it is correctly wired to your building service It is the responsibility of your Licensed Electrician to ensure that The Unit you purchased is suitable for your particular buildings electrical service Protective devices such as Magnetic Starters Fused Disconnects etc have been sized and installed correctly Any electrical accessories purc...

Page 10: ... factory pre set maximum pressure and the head pressure is released at the Pressure Switch 7 Measure the amp draw as the Unit reaches maximum pressure 8 Once off check the Compressor and piping systems for any air leaks Correct as required Shut off all power to the Compressor Unit before attempting any repair or maintenance During the first few days of operation check the Unit periodically to ensu...

Page 11: ...0 230V 3 PH N A B22 B36 460V 3 PH N A B10 2 B17 5 Intake Filter Assembly PB 21175002 PB 21175003 P04999A Intake Filter Element PB 21177012 PB 21177010 P05050A Belt Guard Assembly EG 9493 EG 9494 EG 9491 Belt BT 9039 BT 99 BT 9041 Tank TA 9505 TA 9501 TA 9501 Pressure Switch SSS 9003U115150 SSS 9003U115150 SSS 9003U115150 Pressure Gauge GA 250 GA 250 GA 250 Tank Safety Valve TIA 5140 TIA 5200 TIA 5...

Page 12: ...1177001 1 Fan Assembly 3 PB 21167002 1 Oil Fill Plug 9 PB 21177020 1 Shroud Assembly 4 PB 21161004 1 Oil Seal GK 40 1 Gasket Kit 5 PB 21212003 1 Flywheel OK 40 1 Overhaul Kit Note 1 The VRK 40 Valve Repair Kit includes the Valve Plates and the Gaskets necessary to install them Maintenance Kits The appropriate Maintenance Kit for the VP 40 Pump is the part number Z13117 and includes the following 3...

Page 13: ... 8 TIA 5075 1 Safety Valve 75 psi 3 PB 21164004 1 Oil Sight Glass GK 55 1 Gasket Kit 4 PB 21161005 1 Oil Seal OK 55 1 Overhaul Kit 5 PB 21166001 1 Crankcase Breather Note 1 OK 55 Overhaul Kit includes 1 Gasket Kit 1 Ring Kit 1 Valve Repair Kit and 1 Oil Seal Maintenance Kits The appropriate Maintenance Kit for the VP 55 Pump is the part number Z13119 and includes the following 2 PB 21177010 Filter...

Page 14: ... 21164004 1 Oil Sight Glass Round 13 PB 21125005 6 Valve Cover SGK 100 1 Sight Glass Kit Oval 14 PB 11122001 24 8 mm Washer 6 PB 21212006 1 Flywheel GK 100 1 Gasket Kit 7 PB 21161006 1 Oil Seal Note Please order 1 PB 11122004 Washer for every PB 21124011 Valve Assembly ordered Air Filter Assembly Air Filter Element Air Filter Element Dimensions Maintenance Kit P04999A P05050A 4 3 8 OD x 3 ID x 2 1...

Page 15: ...wer to the Unit Loose and or missing wires in the electrical circuit Starter Overload is tripped Pressure may not be low enough in the Tank to allow the Unit to start Check that power at the disconnect or breaker is on Also check any fuses Check that all wiring connections are tight With a wiring schematic check that all wiring is present and correct Reset the overload in the Magnetic Starter Drop...

Page 16: ...ntake piping from building Worn Main Bearings can usually be detected by noticeable end play on the Flywheel Replace the Main Bearings Worn Connecting Rod Bearing Inserts can be detected by removing a Valve and watching the Piston while moving the Flywheel by hand If the Flywheel can be moved at mid stroke without the Piston moving the Bearing Inserts or Connecting Rod may need to be replaced D Oi...

Page 17: ...der Head Aftercooler Tube or Check Valve Maximum operating time based on an 8 hour day is 60 which related to approx 35 minutes per hour Clean Pump Move Compressor so Beltguard is a minimum of 18 away from nearest obstruction See Page 7 Correct rotation of the Flywheel See Page 9 Fix leaks Soap water mixture will assist in finding small leaks Clean or replace piping Replace Air Filter Refer to Lub...

Page 18: ... Cylinder or Crankcase Oil Seal leak Use care when filling with oil Wipe any spills immediately Drain oil until proper level is reached Check Filler Plug Change O Ring Ensure Pipe Nipple and Cap are sealed Initially retorque fasteners to factory specs If leaks persist replace Gasket Use Loctite Form a Gasket on Head Bolts and Crankcase to Cylinder Bolts Inspect Crankshaft for any scratches or burr...

Page 19: ...in the Company s labor rate schedule All costs of transportation of product parts and repaired or replacement parts claimed not to be as warranted to and from such service facilities shall be borne by the Purchaser The Company may require the return of any part claimed not to be as warranted to one of its facilities as designated by Company to establish a claim under this warranty Return freight e...

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Champion Value Plus VP5-40-6, Installation, Maintenance, And Service Data

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