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Rockwell Automation Publication SYSLIB-RM044D-EN-P - February 2017

PowerFlex 753 Drive (P_PF753)

Alarms Tab

The Alarms tab shows all available alarms for the device and their current status.
From here, alarms can be acknowledged and reset. Click an alarm name to open
the alarm detail faceplate for that alarm, where the alarm can be shelved by the
operator, disabled by maintenance personnel, or configured by engineering.

Click an alarm name to open the P_Alarm faceplate for that alarm. From the
P_Alarm faceplate, you can configure and perform additional operations on
the alarm.

If an alarm is active, the panel behind the alarm changes color to match the
severity of the alarm. The color of the bell icon at the top of the faceplate shows
the severity of the highest active alarm, and the icon blinks if any alarm is
unacknowledged or requires reset.

Reset and Acknowledge All
Alarms Command Button

Alarm Acknowledge
Command Button

Alarm Names

Alarm Severity Indicator

Drive Fault Code
and Description

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Summary of Contents for PowerFlex 753

Page 1: ...Rockwell Automation Library of Process Objects PowerFlex 753 Drive P_PF753 Version 3 5 Reference Manual ...

Page 2: ...l in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also be on or inside the equipment to provide specific precautions Allen Bradley Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Aut...

Page 3: ...rive Input Structure 13 PowerFlex 753 Drive Output Structure 19 PowerFlex 753 Drive Local Configuration Tags 24 Operations 24 Modes 24 Alarms 25 Simulation 26 Execution 27 Programming Example 27 Display Elements 30 State Indicators 33 Status Quality Indicators 33 Mode Indicators 35 Alarm Indicators 35 Maintenance Bypass Indicator 36 Using Display Elements 37 Quick Display 39 Faceplate 39 Operator ...

Page 4: ...4 Rockwell Automation Publication SYSLIB RM044D EN P February 2017 Table of Contents Notes ...

Page 5: ...ew Site Edition User Manual publication VIEWSE UM006 Providesdetailsonhowtousethissoftwarepackagefor developing and running human machine interface HMI applications that can involve multiple users and servers distributed over a network PowerFlex 750 seriesTechnical Data publication 750 TD001 Shows the specifications and certifications for the PowerFlex 750 series AC drives PowerFlex 750 series AC ...

Page 6: ... Block P_Mode Reference Manual publication SYSLIB RM005 Explains how to choose the Mode owner of an instruction or control strategy The Mode instruction is usually embedded within other instructions to extend their functionality RockwellAutomationLibraryofProcessObjects Permissives with Bypass P_Perm Reference Manual publication SYSLIB RM007 Details how to collect permissive conditions to start a ...

Page 7: ...esigned to work with the PowerFlex 753 drive and a 20 COMM E EtherNet communication module Do not use this instruction in these situations You need to operate a single speed motor running and stopped only Use the P_Motor instruction instead You need to operate a two speed motor fast slow and stopped only Use the P_Motor2Spd instruction instead You need to operate a simple reversing motor forward r...

Page 8: ...a Ability to read a fault code from the drive and provide descriptive text of fault codes Indication of Accelerating Decelerating At Speed Warning or Alarm status as received from the drive Optional capability to support reversing drives with commands for forward and reverse rotation and display of actual rotation direction Input and alarm for a drive fault condition and an output to send a drive ...

Page 9: ...t must be imported into the controller project to be used in the controller configuration The service release number boldfaced can change as service revisions are created Visualization Files This Add On Instruction has associated visualization files that provide a common user interface These files can be downloaded from the Product Compatibility and Download Center at http www rockwellautomation c...

Page 10: ...ess Interlock Objects Global objects used for managing interlocks and permissives on process object faceplates RA BAS Process Mode Objects RA BAS ME Process Mode Objects Global objects used for managing modes on process object faceplates Table 4 Visualization Files Standard Displays gfx FactoryTalkView SE Software FactoryTalkView ME Software Description RA BAS Common AnalogEdit N A Faceplateusedfo...

Page 11: ...aceplate Optional RunTime faceplate display that is used for the object Use this file if your object has an associated P_RunTime object and you enable navigation to the P_RunTime faceplate from the object faceplate RA BAS Process Interlock Family Help RA BAS ME Process Interlock Family Help Optional Interlock permissives help display that is used for the object Use this file if you use the P_Intlk...

Page 12: ... for the PowerFlex 753 drive you must enter the name of the Fault Code List first column in the P_PF753 Ref_FaultCodeList parameter Each fault code list has preset codes and descriptions that provide human readable descriptions of drive fault conditions For a complete list of fault codes for the PowerFlex 753 Drive refer to the PowerFlex 750 Series AC Drivers Programming Manual publication 750 PM0...

Page 13: ...m Iftrue ornotconnected theinstruction sLogicroutineexecutes Iftheparameter is exposed as a pin and wired and the pin is false the instruction s EnableInFalse routine executes StructuredText No effect The instruction s Logic routine executes Inp_FwdPermOK BOOL 1 1 Permissives OK drive can start Forward Inp_FwdNBPermOK BOOL 1 1 Non Bypassable Permissives OK drive can start Forward Inp_RevPermOK BOO...

Page 14: ...bitobjectinthecontrollermustbethis object s name with the suffix _ResInh For example if your P_PF753 object has the name PF753123 then its Restart Inhibit object must be named PF753123_ResInh Cfg_HasRunTimeObj BOOL 0 1 Tells HMI a runtime object for example P_RunTime is connected and navigation to the runtime object s faceplate is enabled IMPORTANT The name of the runtime object in the controller ...

Page 15: ...is not used When these parameters are 1 the corresponding alarm exists Cfg_HasFailToStopAlm FailToStop Cfg_Exists Cfg_HasIntlkTripAlm IntlkTrip Cfg_Exists Cfg_HasDriveFaultAlm DriveFault Cfg_Exists Cfg_HasIOFaultAlm IOFault Cfg_Exists Cfg_FailToStartResetReqd BOOL FailToStart Cfg_ResetReqd 0 Theseparametersdeterminewhetheraresetisrequiredtoclearthealarmstatus When these parameters are 1 the alarm ...

Page 16: ...or scaling Cfg_SpeedFdbkRawMin DINT 0 Speed Feedback Minimum in Drive raw Units for scaling Cfg_SpeedFdbkRawMax DINT 60000 Speed Feedback Maximum in Drive raw Units for scaling Cfg_SpeedFdbkEUMin REAL 0 0 Speed Feedback Minimum in Engineering Units for scaling Cfg_SpeedFdbkEUMax REAL 60 0 Speed Feedback Maximum in Engineering Units for scaling Cfg_SimRampT DINT 10 Time to ramp speed feedback when ...

Page 17: ...Set PCmd_Reset to 1 to reset all alarms requiring reset This parameter is always reset automatically PCmd_FailToStartAck BOOL FailToStart PCmd_Ack 0 Set PCmd_ Alarm Ack to 1 to Acknowledge alarm The parameter is reset automatically PCmd_FailToStopAck FailToStop PCmd_Ack PCmd_IntlkTripAck IntlkTrip PCmd_Ack PCmd_DriveFaultAck DriveFault PCmd_Ack PCmd_IOFaultAck IOFault PCmd_Ack PCmd_FailToStartSupp...

Page 18: ...sable interlocks and permissives OCmd_Check BOOL 0 Operator command to check not bypass all interlocks and permissives MCmd_Disable BOOL 0 Maintenance command to disable drive MCmd_Enable BOOL 0 Maintenance command to enable allow to run drive MCmd_Acq BOOL Mode MCmd_Acq 0 Maintenance command to acquire ownership Operator Program Override to Maintenance MCmd_Rel BOOL Mode MCmd_Rel 0 Maintenance co...

Page 19: ...lements Alm_ are outputs of the instruction that indicate a particular alarm has occurred Acknowledge data elements Ack_ are outputs of the instruction that indicate the corresponding alarm has been acknowledged Ready data elements Rdy_ are bit outputs of the instruction used by the HMI to enable or disable Command buttons and Setting entry fields Table 9 P_PF753 Drive Output Parameters Output Par...

Page 20: ...ance Has and not Use 19 Shed using last good value 20 Shed using replacement value BAD 32 Signal failure out of range NaN invalid combination 33 I O channel fault 34 I O module fault 35 Bad I O configuration for example scaling parameters Val_Cmd SINT Device command 0 None 1 Stop 2 Start forward 3 Start reverse 4 Jog forward 5 Jog reverse Val_Fdbk SINT Device feedback 0 Stopped 1 Running forward 2...

Page 21: ...ing Sts_Stopping BOOL 1 Drive requested to stop and awaiting stopped feedback Sts_Jogging BOOL 1 Drive requested to jog Sts_CommandDir BOOL 1 Drive commanded to Forward 0 Reverse Sts_ActualDir BOOL 1 Drive actual direction is Forward 0 Reverse Sts_Accel BOOL 1 Drive is accelerating Sts_Decel BOOL 1 Drive is decelerating Sts_NotReady BOOL 1 Drive is Not Ready cannot be started check alarms stops fa...

Page 22: ...n Speed feedback raw minimum maximum Err_FdbkEU BOOL 1 Error in configuration Speed feedback engineering units minimum maximum Err_RefLim BOOL 1 Error in configuration Speed Ref Limit minimum maximum Err_RefEU BOOL 1 Error in configuration Speed Ref engineering units minimum maximum Err_RefRaw BOOL 1 Error in configuration Speed Ref Raw minimum maximum Sts_Hand BOOL Mode Sts_Hand 1 Mode is Hand su...

Page 23: ...o Start Fail to Stop InterlockTrip Drive Fault or I O Fault alarm has been shelved by operator Sts_FailToStopShelved FailToStop Shelved Sts_IntlkTripShelved IntlkTrip Shelved Sts_DriveFaultShelved DriveFault Shelved Sts_IOFaultShelved IOFault Shelved Sts_FailToStartSuppressed BOOL FailToStart Suppressed 1 Fail to Start Fail to Stop InterlockTrip Drive Fault or I O Fault alarm has been suppressed b...

Page 24: ...ymbol Cfg_RevText STRING_16 Reverse Name for reverse direction for example Down Reverse Cfg_SpeedFdbkEU STRING_8 Hz Speed feedback engineering units for display on HMI Cfg_SpeedRefEU STRING_8 Hz Speed reference engineering units for display on HMI Cfg_Tag STRING_20 P_PF753 Tag name for display on HMI This string is shown in the title bar of the faceplate Table 11 Modes Mode Description Operator Th...

Page 25: ... a Clear Fault command to be sent to the drive in an attempt to clear the fault Fail to Start FailToStart None Raised when the drive has and is using run feedback an attempt is made to start the drive and the run feedback does not indicate that the drive is running within the configured time If Fail to Start is configured as a shed fault the drive is stopped and a reset is required in order to sta...

Page 26: ...d reference value directly to speed feedback Cfg_SimScaleEU 1 Cfg_SimScaleRaw 0 Scale the speed reference from the reference range to the feedback range Cfg_SimScaleEU Cfg_SimScaleRaw 1 Scale the speed reference to raw units Scale the raw speed reference to raw speed feedback units Scale the raw speed feedback to speed feedback engineering units You can also use Cfg_SimRampT to ramp the speed feed...

Page 27: ...output assembly Follow these steps to import a rung to your project 1 On the Controller Organizer add your PowerFlex drive to the I O Configuration and name the drive 2 Under Tasks click the plus sign in front of Main Task 3 Double click Main_Routine to open this ladder logic routine Condition Description EnableIn False false rung Processing for EnableIn False false rung is handled the sameasifthe...

Page 28: ...ion and click Import During the import process you can name the tags for the routine in the Import Configuration dialog box 6 In the Import Content tree click Tags and type the names of the variables that match your process and the drive name in the Final Name column Your ladder logic routine now looks like the example Observe that the tag names and your drive s name are automatically placed in th...

Page 29: ...down menu choose the port and parameter for each DataLink 11 Click OK The DataLinks that handle communication between the drive and controller carry over to the Module Definition dialog box 12 Repeat step 9 and step 10 until you have added all DataLinks These are the required DataLinks to add to your project Predictive Maintenance Status Port 0 Parameter 469 Start Inhibits Port 0 Parameter 933 Dri...

Page 30: ...stantiated copies reference objects are automatically updated Use of global objects in conjunction with tag structures in the ControlLogix system aid consistency and save engineering time Table 12 P_PF753 Drive Display Elements Description Display Element Name Display Element Description GO_P_VSD_R These display elements show the different motor positions right up and down GO_P_VSD_U GO_P_VSD_D GO...

Page 31: ..._R GO_P_VSD_Inline_L GO_P_VSD_Inline_D GO_P_VSD_Pump_R These display elements show the different pump positions left up and down GO_P_VSD_Pump_L GO_P_VSD_Pump_U GO_P_VSD_Agitator_D This display element illustrates an agitator in the down position GO_P_VSD_Mixer_U This display element shows a mixer in the up position Table 12 P_PF753 Drive Display Elements Description Display Element Name Display E...

Page 32: ... changing alarm border that blinks on unacknowledged alarm Alarm indicator that changes color with the severity of an alarm GO_P_VSD_RPump_U This display element shows a rotary gear pump in the up position GO_P_VSD_Fan_D This display element shows a fan in the down position Table 12 P_PF753 Drive Display Elements Description Display Element Name Display Element Description Alarm Border Status Qual...

Page 33: ...e graphic symbol when the described condition is true Color State Blue Stopping Dark gray Stopped Light blue Jogging Blue Starting White Running Graphic Symbol Description Invalid configuration Data quality bad failure Data Quality degraded uncertain test simulation substitution or out of specification The input or device has been disabled Device not ready to operate Speed reference limited to min...

Page 34: ...erity is set to a value less than 1 or greater than 1000 For the PowerFlex 753 Drive Instruction the Device Not Ready indicator appears under the following conditions Device has been disabled by Maintenance There is a configuration error Interlock or Permissive is not OK Operator State 0 priority command requires reset Device Failure and shed requires reset I O Fault and shed requires reset Device...

Page 35: ...und blink if acknowledgement of an alarm Graphic Symbol Description Transparent Operator mode if the default mode is Operator and the current mode is Operator the mode indicator is transparent Operator mode if the default mode is Program Operator mode locked Transparent Program mode if the default mode is Program and the current mode is Program the mode indicator is transparent Program mode if the...

Page 36: ...ves have been bypassed Symbol Border and Label Background Description No change in color Alarm Inhibit an alarm is suppressed by the Program disabled by Maintenance or shelved by the Operator White Return to normal no alarm condition but a previous alarm has not been acknowledged Blue Low severity alarm Yellow Medium severity alarm Red High severity alarm Magenta Urgent severity alarm No symbol No...

Page 37: ...753 can be found in the global object file RA BAS P_VSD Graphics Library ggfx Follow these steps to use a global object 1 Copy the global object from the global object file and paste it in the display file 2 In the display right click the global object and choose Global Object Parameter Values The Global Object Parameter Values dialog box appears ...

Page 38: ... tag 120 N Additionalparametertopasstothedisplaycommandtoopenthefaceplate Typically used to define position for the faceplate 121 N Additionalparametertopasstothedisplaycommandtoopenthefaceplate If defining X andY coordinate separate parameters so that X is defined by 120 andY is defined by 121 This lets the same parameters be used in subsequent display commands originating from the faceplate 122 ...

Page 39: ...ains the value of local configuration tags Cfg_Tag and Cfg_Desc The Operator tab is displayed when the faceplate is initially opened Click the appropriate icon at the top of the faceplate to access a specific tab The faceplate provides the means for operators maintenance personnel engineers and others to interact with the P_PF753 instruction instance including viewing its status and values and man...

Page 40: ...dy Drive Not Ready or Drive Faulted Actual Speed and requested speed Actual Direction appears only if the drive is configured Can Run Reverse Input Source and Quality indicator See SrcQ in the Output parameters table on page 20 for details Requested Direction appears only if the drive is configured Can Run Reverse Reset and Acknowledge All Alarms Button Input Source and Quality Indicator Mode Indi...

Page 41: ...vice Operation Code B Click to lock in Operator mode Click to request Program mode Click to request Operator mode Click to reset and acknowledge all alarms Acknowledge Alarms Code F Click to Start drive Normal Operation of Devices Code A Click to Stop drive Click to Jog drive Click to select forward direction Click to select reverse direction Click to open Reverse Permissive faceplate None Click t...

Page 42: ...a button to open the Runtime faceplate if the drive is configured to use the P_RunTime object Cfg_HasRunTime 1 When the object is not configured to have an P_RunTime instruction the Runtime button is not displayed See these publications for more information Rockwell Automation Library of Process Objects Interlock with First Out and Bypass P_Intlk Reference Manual publication SYSLIB RM004 Rockwell ...

Page 43: ...rlock or Permissive condition Alarm indicators appear on the Operator tab when the corresponding alarm occurs Permissive Symbol Interlock Symbol Description One or more conditions not OK Non bypassed conditions OK All conditions OK bypass active All conditions OK Fail to Stop Alarm Fail to Start Alarm I O Fault Alarm Drive Fault Alarm InterlockTrip Alarm ...

Page 44: ...o pages MaintenanceTabPage1 Page 1 of the Maintenance tab shows the following information Current mode Operator Program Override Maintenance or Hand Requested modes Indicator This display highlights all modes that have been requested The leftmost highlighted mode is the active mode Whether the motor is enabled or disabled Interlock and Permissive Bypassed Enabled indicator Table 14 OperatorTab Ala...

Page 45: ...des Indicator Maintenance Mode Enable and Disable Drive Buttons Enable Disable Bypass Bypassable Interlock and Permissives Buttons Drive Enabled Disabled Indicator Interlocks and Permissives Bypassed Indicator Table 15 MaintenanceTab Page 1 Description Function Action Security Configuration Parameters Click for Maintenance mode Equipment Maintenance Code C None Click to release Maintenance mode Cl...

Page 46: ... Alarms Bypass Permissives andInterlocks Code H None Click to bypass checking of bypassable interlocks and permissives In Override mode bypass Interlocks and Permissives that can be bypassed Check to have the bypassable interlocks and permissives bypassed in Override mode Cfg_OvrdPermIntlk Table 15 MaintenanceTab Page 1 Description Function Action Security Configuration Parameters ...

Page 47: ... hold the faultresetoutputtruetoresetadrive fault when a reset command is received Configuration Tuning Maintenance Code D Cfg_ResetPulseT Timeafter Start for Feedback before Fault seconds Type the amount of time for the drive s run feedback to confirm the drive has started before raising a Fail to Start alarm Cfg_FailToStartT Timeafter Stop for Feedback before Fault seconds Type the amount of tim...

Page 48: ...ring Units that are used on the faceplate typically Hz RPM or percent to Raw Units counts sent to the drive and to set the Speed Feedback input scaling from Raw Units as received from the drive counts to Engineering Units for display typically Hz RPM or Percent Check the manual for your drive to determine what count sent to the drive corresponds to your maximum speed reference and what count recei...

Page 49: ...ive value for reversing drives Reversing is handled separately Cfg_SpeedRefEUMax Cfg_SpeedRefEUMin Speed Reference Raw Maximum Minimum Type the raw output count that corresponds to the maximum minimum usually zero speed reference sent to the drive Cfg_SpeedRefRawMax Cfg_SpeedRefRawMin Simulated Speed Loopback Option Selection Click the Loopback option that corresponds to how the speed feedback for...

Page 50: ...tion display None See Mode Configuration display on page 51 Drive Description Enter a Description of the drive that appears in the title bar of the faceplate Engineering Configuration Code E Cfg_Desc Label Enter a Label for the drive that appears on the graphic symbol Cfg_Label Tag Enter aTag for the drive that appears in the title bar of each faceplate Cfg_Tag Forward text Name for forward direct...

Page 51: ...box if a reset is required to clear faults Engineering Configuration Code E Cfg_OCmdResets Drive can be jogged Check to make the Jog command button visible on the Operator tab and enable the drive to be jogged from the faceplate Cfg_HasJog Drive can run reverse Check to make the forward and reverse direction command buttons visible on the Operator tab and enable the drive to run forward or reverse...

Page 52: ...nable navigation to run forward permissive object Check if a permissive object is connected to Inp_FwdPermOK The Permissive indicator becomes a button that opens the permissive faceplate IMPORTANT The name of the Forward Permissive object in the controller must be this object s name with the suffix _FwdPerm For example if your P_PF753 object has the name Drive123 then its Forward Permissive object...

Page 53: ...t s name with the suffix _Intlk For example if your P_PF753 object has the name Drive123 then its Interlock object must be named Drive123_Intlk Cfg_HasIntlkObj Enable navigation to restart inhibit object Check if a restart inhibit object is connected The button that opens the Restart Inhibit faceplate appears IMPORTANT The name of the Restart Inhibit object in the controller must be this object s ...

Page 54: ...edriveonafailureto start A reset is required before another start can be attempted Clearthischeckboxtoshowonlythe Fail to Start status and alarm on a failure to start The outputs are not changed so the instruction continues to attempt to start the motor Cfg_ShedOnFailToStart Stop Drive on InterlockTrip The drive always stops on an Interlock trip This item cannot be cleared It is displayed as a rem...

Page 55: ... mode Check to keep control of the drive Speed Reference with the Operator even if the instruction is in Program mode Clear this checkbox to have control of the drive Speed Reference follow the Instruction mode Engineering Configuration Code E Cfg_OperKeep 0 Speed Reference Program keeps control in Operator mode Check to keep control of the drive Speed Reference with the Program even if the instru...

Page 56: ...ard and Reverse commands follow the Instruction mode Cfg_OperKeep 2 Forward and Reverse Commands Program keeps Control in Operator mode Check to keep control of the drive Forward and Reverse commands if used with the Program even if the instruction is in Operator mode Clear this checkbox to have control of the of the drive Forward and Reverse commands follow the Instruction mode Cfg_ProgKeep 2 Ope...

Page 57: ... provides indications that are helpful in diagnosing or preventing device problems which can include specific reasons a device is Not Ready device warnings and faults warning and fault history and predictive preventive maintenance data This tab is divided into six pages Each page provides you with diagnostic feedback on the drive ...

Page 58: ...58 Rockwell Automation Publication SYSLIB RM044D EN P February 2017 PowerFlex 753 Drive P_PF753 DiagnosticTab continued ...

Page 59: ...Flex 753 Drive P_PF753 TrendsTab The Trends tab shows trend charts of key device data over time These faceplate trends provide a quick view of current device performance to supplement but not replace dedicated historical or live trend displays Speed Feedback Speed Reference ...

Page 60: ...igured by engineering Click an alarm name to open the P_Alarm faceplate for that alarm From the P_Alarm faceplate you can configure and perform additional operations on the alarm If an alarm is active the panel behind the alarm changes color to match the severity of the alarm The color of the bell icon at the top of the faceplate shows the severity of the highest active alarm and the icon blinks i...

Page 61: ...with the check mark to acknowledge the alarm See Rockwell Automation Library of Process Objects Common Alarm Block P_Alarm Reference Manual publication SYSLIB RM002 for more information Table 21 Alarm Severity Colors Color Definition Magenta Urgent Red High Yellow Medium Blue Low White bell icon Alarm has cleared but is unacknowledged Background Light Gray No alarm Table 22 AlarmsTab Description F...

Page 62: ...well Automation Publication SYSLIB RM044D EN P February 2017 PowerFlex 753 Drive P_PF753 PowerFlex 753 Drive Faceplate Help The Faceplate Help is divided into two pages FaceplateHelpPage1 Faceplate Help Page 2 ...

Page 63: ......

Page 64: ...Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this doc...

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