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5/25/2018

530800 - Fuse and Line Filter sizing for the Kinetix 5500 drive

https://rockwellautomation.custhelp.com/app/answers/detail/a_id/530800

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Shared DC configuration will support the use of the capacitor module WHEN three phase power is
utilized.  Note here frame 3 is used for the converter which ONLY supports three phase power input.
Shared DC configuration MUST be used with both DC Shared power and DC control power bus bars.
The 2198-H075-ERS is a frame 3 Kinetix 5500, as referenced in the 

Kinetix 5500 User Manual

(http://literature.rckwellautomation.com/idc/groups/literature/documents/um/2198-um001_-en-p.pdf) & 

Kinetix

Servo Drive Technical Documentation

 (http://gmc-td003_-en-p.pdf/)

Use Qty 1, 2198-H070-ADP-IN for the 2198-H075-ERS which will allow you to bring in both AC L1-L3(and
ground)  DC control power and have a connection for the first DC bus bar to drive 2.
Use Qty 1, 2198-H070-ADP-T for the next 2198-H075-ERS to share the AC but also the DC bus and DC
control power.
Use Qty 3, 2198-H040-DP-T to connect the last 2198-H075-ERS to each of the 2198-H015-ERS, 2198-
H008-ERS and 2198-H003-ERS with DC bus and DC control power sharing.
Three phase power to the leader module MUST be used for Shared DC configuration.  Single Phase
operation is not supported in Shared DC configuration.
The largest line filter that can be used is a 2198-DB42-B which is 42 Amp rated.  Since the Qty 2, 2198-
H075-ERS AC line rated is 47.4 Amps RMS total, this filter cannot be used.
A shared AC / DC Hybrid system example was done to show that there are multiple evaluations for the
system layout that need to occur. 
One option is to use no line filter. 
Another option if a line filter is required and the full AC converter power of both 2198-H075-ERS is required,
this Shared AC/DC Hybrid must be broken up into two separate Shared AC/DC Hybrid configurations.   This
can now mean the 2198-H075-ERS could go back to a smaller converter power selection.
Motion Analyzer is now a good source to evaluate the entire system power requirement based on load,
transmission and cycle profile.  

 

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Summary of Contents for Allen-Bradley Kinetix 5500

Page 1: ...Kinetix 5500 Design Guide http literature rockwellautomation com idc groups literature documents rm gmc rm009_ en p pdf Publication GMC RM009 The Kinetix Servo Drive Technical Documentation http gmc...

Page 2: ...98 um001_ en p pdf Chapter 2 Planning the Kinetix 5500 Drive System Installation and the Kinetix Servo Drive Technical Documentation http gmc td003_ en p pdf Recommended Components for the Stand Alone...

Page 3: ...ferent AC line characteristics such as inrush in order to have a symmetrical AC power up AC Sharing configuration does not support use of the 2198 capacitor module for similar reasons as item 2 above...

Page 4: ...bus capacitive absorption and more ability to handle regenerative energy on the entire DC bus This configuration MUST be used with the available AC bus bars DC bus bars and DC control power bus bars S...

Page 5: ...p pdf Kinetix Servo Drive Technical Documentation http gmc td003_ en p pdf Use Qty 1 2198 H040 ADP IN for the first 2198 H015 ERS which will allow you to bring in both AC L1 L3 and ground DC control...

Page 6: ...40 ERS use KTK R 25 fuses Other recommended fusing can be found in the Kinetix Servo Drive Technical Documentation http gmc td003_ en p pdf With DC shared the leader converter power MUST be able to su...

Page 7: ...oth DC Shared power and DC control power bus bars The 2198 H040 ERS is a frame 3 Kinetix 5500 as referenced in the Kinetix 5500 User Manual http literature rckwellautomation com idc groups literature...

Page 8: ...For configuration use Qty 2 2198 H015 ERS Qty 1 2198 H008 ERS and Qty 1 2198 H003 ERS A 2198 CAPMOD 1300 is also specified for adding DC bus capacitance and ability to assist in DC bus capacitance abs...

Page 9: ...ith DC bus and DC control power sharing Three phase power to the leader module MUST be used for Shared DC configuration Single Phase operation is not supported in Shared DC configuration The largest l...

Page 10: ...RETO AT ANY TIME IN ITS SOLE DISCRETION WITHOUT NOTICE FURTHER ALL INFORMATION CONVEYED HEREBY IS PROVIDED TO USERS AS IS IN NO EVENT SHALL ROCKWELL BE LIABLE FOR ANY DAMAGES OF ANY KIND INCLUDING DIR...

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