Rockwell Automation Allen-Bradley 1606-XLE120E Original Instructions Manual Download Page 1

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Power Supply - 24V, 5 A, 120 W,

Single-phase Input

Catalog Numbers 1606-XLE120E, 1606-XLE120EC,

1606-XLE120EL, 1606-XLE120EH, 1606-XLE120ED

Reference Manual

Original Instructions

Summary of Contents for Allen-Bradley 1606-XLE120E

Page 1: ...Power Supply 24V 5 A 120 W Single phase Input Catalog Numbers 1606 XLE120E 1606 XLE120EC 1606 XLE120EL 1606 XLE120EH 1606 XLE120ED Reference Manual Original Instructions ...

Page 2: ...ockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also be on or inside the equipment to provide spe...

Page 3: ...ime 10 DC OK Relay Contact 10 Efficiency and Power Losses 11 Functional Diagram 11 Front Side and User Elements 12 Connection Terminals 12 Lifetime Expectancy 14 Mean Time Between Failure MTBF 14 EMC 15 Environment 16 Safety and Protection Features 17 Dielectric Strength 17 Approvals and Fulfilled Standards 19 Regulatory Compliance 19 Physical Dimensions and Weight 20 Accessories 21 Application No...

Page 4: ...4 Rockwell Automation Publication 1606 RM100A EN P July 2020 Notes ...

Page 5: ...mall size high efficiency electronic inrush current limitation active power factor correction and a wide operational temperature range The devices have a power reserve of 20 included which can even be used continuously at temperatures up to 45 C 113 F Additionally they can deliver three times the nominal output current for 12 ms that helps to trip fuses on faulty output branches High immunity to t...

Page 6: ...old up time 35 35 ms At 120 230V AC Temperaturerange 25 70 C 13 158 F Size WxHxD 32x124x102 mm 1 26x4 88x4 02 in Without DIN rail Weight 440 g 0 97 lb Power Supply Connection 1606 XLE120E Screwterminals 1606 XLE120EC Screw terminals and conformalcoatedpc boards 1606 XLE120EL Spring damp terminals 1606 XLE120EH Push in terminals 1606 XLE120ED Screwterminalsand enhanced DC input Term Definition PE a...

Page 7: ...igure 1 External input protection See Installation Instructions on page 6 AC 100V AC 120V AC 230V Inputcurrent Typ 1 30 A 1 09 A 0 60 A At 24V 5 A see Figure 3 Powerfactor Typ 0 99 0 98 0 91 At 24V 5 A see Figure 4 Crest factor Typ 1 7 1 8 2 2 At 24V 5 A The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform Startup delay Typ 420 ms 380 ms 385 ms Se...

Page 8: ...6 XLE120EH DC 110 1300V 20 For 1606 XLE120ED DC input range Min 88 180V DC Continuous operation for 1606 XLE120E 1606 XLE120EC 1606 XLE120EL 1606 XLE120EH 88 360V DC Continuous operation for 1606 XLE120ED DC input current Typ 1 21 A At 110V DC at 24V 5 A Typ 0 43 A At 300V DC at 24V 5 A Allowed Voltage or input to Earth Max 360V DC Continuous according to IEC 60664 1 Turn on voltage Typ 74V DC Ste...

Page 9: ...ip fuses on faulty output branches The output voltage stays above 20V Overloadbehavior Continuouscurrent For output voltage above 13V DC see Figure 8 Intermittent current 2 For output voltage below 13V DC see Figure 8 Overload short circuit current Max 7 2 A Continuouscurrent see Figure 8 Typ 9 A Intermitter current peak value for Typ 1 s Load impedance 50 mΩ see Figure 10 Discharge current of out...

Page 10: ... Figure 11 Min 55 ms 55 ms 55 ms At 24V 2 5 A see Figure 11 Typ 35 ms 35 ms 35 ms At 24V 5 A see Figure 11 Min 27 ms 27 ms 27 ms At 24V 5 A see Figure 11 Figure 11 Hold up Time Versus Input Voltage Figure 12 Shutdown Behavior Definitions 0 15 30 45 60 90 ms 90 120 155 190 230V AC Input Voltage 75 Hold up Time a b c d c 24V 5 A typ d 24V 5 A min a 24V 2 5 A typ b 24V 2 5 A min 5 Hold up Time Zero T...

Page 11: ...e time 75 of the nominal load for another 25 of the time and with 100 of the nominal load for the rest of the time Figure 14 Efficiency Versus Output Current at 24V Typ Figure 15 Losses Versus Output Current at 24V Typ Figure 16 Efficiency Versus Output Current at 24V 5 A Typ Figure 17 Losses Versus Output Current at 24V 5 A Typ Efficiency 1 2 3 5 6 A 89 90 91 92 93 94 95 Output Current 4 a b c a ...

Page 12: ...diode LED green On when the output voltage is 90 of the adjusted output voltage 5 DC OK Relay Contact The DC OK relay contact is synchronized with teh DC OK light emitting diode LED See DC OK Relay Contact on page 10 1 2 3 4 5 1 2 3 4 5 Figure 20 1606 XLE120EH Figure 21 1606 XLE120ED User Elements 1 Input Terminals N L N L Line Input PE Protective Earth Input 2 Output Terminals Two identical poles...

Page 13: ...ick connectspring clamp termination Quick connectspring clamp termination Push intermination Solid wire Max 6 mm2 Max 6 mm2 Max 1 5 mm2 Stranded wire Max 4 mm2 Max 4 mm2 Max 1 5 mm2 American Wire Gauge AWG 20 10 AWG 20 10 AWG 24 16 Wire diameter max including ferrules 2 8 mm 0 11in 2 8 mm 0 11 in 1 6 mm 0 06 in Wire stripping length 10 mm 0 4 in 10 mm 0 4 in 7 mm 0 28 in Screwdriver 3 0 mm 0 12 in...

Page 14: ...is a statistical representation of the likelihood of a device to fail An MTBF figure of for example 1 000 000 hr means that statistically one unit will fail every 100 hours if 10 000 units are installed in the field However it cannot be determined if the failed unit has been running for 50 000hr or only for 100 hr For these types of units the MTTF Mean Time To Failure value is the same value as th...

Page 15: ...C Okay Signal to PE 1 kV Criterion A Conducteddisturbance EN 61000 4 6 0 15 80 MHz 20V Criterion A 0 of 100V AC 0V AC 20 ms Criterion A 40 of 100V AC 40V AC 200 ms Criterion C 70 of 100V AC 70V AC 500 ms Criterion A 0 of 100V AC 0V AC 20 ms Criterion A 40 of 100V AC 80V AC 200 ms 4 A Criterion A 40 of 100V AC 80V AC 500 ms 4 A Criterion C 70 of 100V AC 140V AC 20 ms Criterion A Voltage interruptio...

Page 16: ...60 ft Degree of pollution 2 According to IEC 62477 1 not conductive Vibration sinusoidal 2 17 8Hz 1 6mm 17 8 500Hz 2 g 2 hours axis According to IEC 60068 2 6 Shock 30 g 6 ms 20 g 11 ms 3 bumps per direction 18 bumps in total Accordingto IEC60068 2 27 Shock and vibration are tested in combination with DIN rails according to EN 60715 with a height of 15 mm 0 59 in and a thickness of 1 3 mm 0 05 in ...

Page 17: ...C Max 32 0V DC In case of an internal anomaly a redundant circuit limits the maximum output voltage The output shuts down and performs three restart attempts If the failure continues the output shuts down Cycle input power to reset Class of protection I According to IEC 61140 A PE Protective Earth connection is required Degree of protection IP 20 According to EN IEC 60529 Over temperature protecti...

Page 18: ...Input Reference Manual Figure 26 Dielectric Strength 1 When testing inputs to DC OK confirm that the maximal voltage between DC OK and the output is not exceeded column D We recommend connecting DC OK pins and the output pins together when performing the test D A C B B 1 N L Input DC ok Earth PE Output ...

Page 19: ...ontrol and Laboratory Use Particular requirements for control equipment Applicable for US and Canada NMTR 7 E56639 IND CONT EQ CE EU Declaration of Conformity Trade conformity assessment for Europe The CE marking indicates conformance with the European RoHS directive EMC Directive and the Low voltage directive LVD REACH Directive Manufacturer s Statement EU Regulation regarding the Registration Ev...

Page 20: ...Weight 440 g 0 97 lb DIN rail Use 35 mm 1 38 in DIN rails according to EN 60715 or EN 50022 with a height of 7 5 mm or 15 mm 0 3 in or 0 6 in Housing material Body Aluminum alloy Cover Zinc platedsteel Installation clearances See Installation Instructions on page 6 Penetrationprotection Small parts like screws nuts etc with a diameter larger than 3 5 mm 0 14 in Figure 27 Front View Approximate Dim...

Page 21: ...with two 10 A nominal input channels which are individually decoupled by utilizing diode technology The output can be loaded with a nominal 20 A continuous current The device does not require an additional auxiliary voltage and is self powered even if there is a short circuit across the output For a safe and vibration resistant wiring the device is equipped with time saving quick connect spring cl...

Page 22: ...dant systems The device is equipped with two input channels each rated for 10 A for ambient temperatures up to 70 C 158 F and are individually decoupled by utilizing MOSFET technology The inputs can also be operated up to 12 A when the ambient temperature does not exceed 45 C 113 F The output can be loaded with nominal 20 A at 70 C 158 F or 24 A at 45 C 113 F continuous current Using MOSFETSs inst...

Page 23: ...current Solenoids contactors and pneumatic modules often have a steady state coil and a pick up coil The inrush current demand of the pick up coil is several times higher than the steady state current and usually exceeds the nominal output current The same situation applies when starting a capacitive load The peak current capability also delivers the safe operation of subsequent circuit breakers o...

Page 24: ...voltage should be set to the following at these ambient temperatures 27 8V at 10 C 50 F 27 5V at 20 C 68 F 27 15V at 30 C 86 F 26 8V at 40 C 104 F Series Operation Devices of the same type can be connected in series for higher output voltages It is possible to connect as many units in series as needed providing the sum of the output voltage does not exceed 150V DC Voltages with a potential above O...

Page 25: ... or circuit breaker with a rating of 10 A is required on each output Alternatively a diode or redundancy module can also be utilized Energize all devices simultaneously It can be necessary to cycle the input power turn off for at least 5 seconds if the output was in overload or short circuits and the required output current is higher than the current of one unit Keep an installation clearance of 1...

Page 26: ...58 F Pay attention that leakage current EMI inrush current harmonics will increase when using multiple devices Recommendations for building redundant power systems Use separate input fuses for each device Use separate mains systems for each device whenever it is possible Monitor the individual devices Therefore use the DC OK signal of the device It is desirable to set the output voltages of all de...

Page 27: ...Manual Figure 38 1 1 Redundant Configuration for 5 A Load Current with a Dual Redundancy Module Figure 39 1 1 Redundant Configuration with Active Load Share for 5 A Load Current With a Dual Redundancy Module Figure 40 N 1 Redundant Configuration for 15 A Load Current with Multiple Power Supplies and Redundancy Modules ...

Page 28: ... power supply The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure The power supply is placed in the middle of the box no other heat producing items are inside the box The temperature sensor inside the box is placed in the middle of the right side of the power supply with a distance of 10 mm 0 39 in The following measurement results can...

Page 29: ...in the maximum allowed ambient temperature The listed lifetime and MTBF values from this datasheet apply only for the standard mounting orientation The following curves give an indication for allowed output currents for altitudes up to 2000 m 6560 ft Figure 41 Mounting Orientation A Standard Orientation Figure 42 Mounting Orientation B Upside Down Figure 43 Mounting Orientation C Table top Mountin...

Page 30: ...30 Rockwell Automation Publication 1606 RM100A EN P July 2020 Power Supply 24V 5 A 120 W Single phase Input Reference Manual Notes ...

Page 31: ...es a quick reference tool for Allen Bradley industrial automation controls and assemblies Safety Guidelines for the Application Installation and Maintenance of Solid state Control publication SGI 1 1 Designed to harmonize with NEMA Standards Publication No ICS 1 1 1987 and provides general guidelines for the application installation and maintenance of solid state control in the form of individual ...

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