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Dynamic Braking Kit for FlexPak Plus and MinPak Plus DC Drives

7

Installing the Dynamic Braking Kit in a MinPak Plus DC Drive

Important: Dynamic Braking kit installation is different for FlexPak Plus and MinPak Plus DC drives. This 

section describes how to install the Dynamic Braking kit in a MinPak Plus DC drive. Refer to the 
previous section for installation in a FlexPak Plus DC drive.

Refer to your MinPak Plus DC drive instruction manual for help locating and identifying drive components. 
Unless otherwise noted, the following steps must be performed on all MinPak Plus drives.

Step 1. Disconnect, lock out, and tag input power to the drive.

Step 2. Remove the drive cover.

Step 3. Verify that no voltage is present at the drive’s 

AC

 input terminals, L1/181 and L2/182.

Step 4. Remove the two screws from the terminal block and circuit breaker mounting bracket. Position this 

bracket up and out of the way as far as possible.

Step 5. Regenerative MinPak Plus only: Loosen the auxiliary mounting bracket and the M-contactor. Move 

them aside.

Step 6. Locate the two small drilled holes near the upper right of the chassis.

Step 7. Position the Dynamic Braking kit so that the longer lead is toward the right side of the chassis. Mount 

it with the two mounting screws provided. 

Step 8. For all regenerative MinPak Plus DC drives and non-regenerative MinPak Plus DC drives 

without a Reversing Contactor: Connect the dynamic braking resistor to the normally closed (

NC

contacts of the drive’s M-contactor. These contacts are to the rear of the M-contactor. This places the 
resistor across the motor’s armature when the M-contactor is de-energized. Refer to figures 2 and 5.

Step 9. For non-regenerative MinPak Plus DC drives with a Reversing Contactor: Connect the dynamic 

braking resistor between corresponding normally closed (

NC

) contacts on the forward contactor and 

the reversing contactor. These contacts are to the rear of the contactors. This places the resistor 
across the motor armature (A1 and A2) when the contactors are de-energized. Refer to figures 4 
and 6.

Step 10. Verify the wiring of the Dynamic Braking resistor. Make sure connectors are securely fastened.

Step 11. Reattach the terminal barrier and circuit breaker mounting bracket removed in step 4.

Step 12. Reattach the cover to the drive.

Step 13. Apply power and test the braking capability of the drive.

This completes the installation of the Dynamic Braking Kit for the MinPak Plus DC drives.

!

ATTENTION: Do not install modification kits with power applied to the drive. Disconnect, lock 
out, and tag all sources of incoming AC power to the drive before attempting such installation. 
Verify that no voltage is present at the drive’s 

AC

 input terminals, L1/181 and L2/182. Failure 

to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION: The user is responsible for conforming with all applicable local, national, and 
international codes. Failure to observe this precaution could result in damage to, or destruction 
of, the equipment.

Summary of Contents for 14C214

Page 1: ...ding brake It will not hold the motor shaft in place It will not prevent the motor from turning once motion has stopped The Dynamic Braking kit must be rated for the drive s horsepower and voltage rating as shown in table 1 Refer to your drive s nameplate for the horsepower and voltage rating The Dynamic Braking kit contents are also listed in table 1 ATTENTION Only qualified electrical personnel ...

Page 2: ...Use the two mounting screws provided Step 5 For all regenerative FlexPak Plus DC drives and for non regenerative FlexPak Plus DC drives without a Reversing Contactor Connect the dynamic braking resistor between the normally closed NC contacts of the drive s M contactor terminals 7 and 8 This places the resistor across the motor s armature A1 and A2 when the M contactor is de energized Refer to fig...

Page 3: ...k Plus DC Drives 3 Figure 1 Dynamic Braking Resistor Connections for Regenerative FlexPak Plus Drives and Non Regenerative FlexPak Plus Drives Without a Reversing Contactor 7 5 3 M Contactor or Forward Contactor 4 8 6 A1 A2 Dynamic Braking Resistor ...

Page 4: ...e connect the resistor between terminal 8 on the forward contactor and terminal 8 on the reverse contactor This places the resistor across the motor s armature A1 and A2 when both contactors are de energized Refer to figures 3 and 4 Figure 2 Dynamic Braking Resistor Schematic for Regenerative Drives and Non Regenerative Drives Without a Reversing Contactor A1 Forward Contactor Forward Contactor A2...

Page 5: ...Pak Plus DC Drives 5 Figure 3 Dynamic Braking Resistor Connections for Non Regenerative FlexPak Plus Drives With a Reversing Contactor 0 RQWDFWRU RU RUZDUG RQWDFWRU 5HYHUVLQJ RQWDFWRU XPSHU QDPLF UDNLQJ 5HVLVWRU XPSHU XPSHU XPSHU 7R 0RWRU UPDWXUH ...

Page 6: ...tep 10 Apply power and test the braking capability of the drive This completes installation of the Dynamic Braking kit for FlexPak Plus DC drives Figure 4 Dynamic Braking Resistor Schematic for Non Regenerative Drives with a Reversing Contactor ATTENTION If a reversing contactor is installed ensure jumper J9 is removed from the Regulator board near the top of board Failure to observe this precauti...

Page 7: ...e dynamic braking resistor to the normally closed NC contacts of the drive s M contactor These contacts are to the rear of the M contactor This places the resistor across the motor s armature when the M contactor is de energized Refer to figures 2 and 5 Step 9 For non regenerative MinPak Plus DC drives with a Reversing Contactor Connect the dynamic braking resistor between corresponding normally c...

Page 8: ... Printed in USA Figure 5 Dynamic Braking Resistor Connections for MinPak Plus Drives Without a Reversing Contactor Figure 6 Dynamic Braking Resistor Connections for MinPak Plus Drives With a Reversing Contactor 0 RQWDFWRU QDPLF UDNLQJ 5HVLVWRU 0 RQWDFWRU 5HYHUVLQJ RQWDFWRU QDPLF UDNLQJ 5HVLVWRU ...

Page 9: ......

Page 10: ...nical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication D2 3378 November 1998 Copyright 1998 Rockwell Automation Inc All Rights Reserved ...

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