Smartrise HPV900-S2 Startup Manual Download Page 1 | Manualshive

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D

RIVE

S

TARTUP

M

ANUAL

Magnetek HPV900-S2 Drive

PM Motor Installation

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Summary of Contents for HPV900-S2

Page 1: ...DRIVE STARTUP MANUAL Magnetek HPV900 S2 Drive PM Motor Installation ...

Page 2: ... side of the incoming water main To a grounding rod that has been driven into the pit flooring The controller has a common ground bus terminal connection All grounds need to land at this common point including building motor transformer and filter grounds This prevents ground loops and will limit the impedance between the grounds and noise will be channeled back to building ground Providing a prop...

Page 3: ... CONTROLLER GROUNDING REQUIREMENTS 2 TABLE OF CONTENTS 3 MAGNETEK HPV900S2 DRIVE 4 WIRING 5 CONSTRUCTION 6 CONSTRUCTION CONNECTIONS 7 POWERING UP 8 HPV900S2 DRIVE MENU TABLE 10 OPERATION 11 TROUBLESHOOTING 12 APPENDIX 14 ...

Page 4: ...LOCATION REFERENCE ADJUST A0 DRIVE A1 Encoder Pulses Encoder PPR 1024 2048 POWER CONVERT A4 Input L L Volts MOTOR A5 Rated Mtr Power Kw Rated Mtr Volts VAC Rated Exit Freq 60Hz Rated Motor Curr FLA Amps Motor Poles Rated Mtr Speed RPM CONFIGURE C0 USER SWITCHES C1 Motor Rotation Forward Reverse Encoder Connect Forward Reverse Sample Sheet 1 Getting Started Motor Volts Motor Amps Motor RPM Motor Po...

Page 5: ...1 L3 Brake Sheet 5 Brakes Connect the main brake wiring to terminals K1 K2 and the secondary brake wiring if equipped to terminals J1 J2 located on the terminal block next to the M contactor Motor Encoder Sheet 4 Drive and Motor Connect motor leads to the M contactor at T1 T2 T3 Connect the encoder cable to terminal block TB2 on the EnDat Card located under the top cover Write the existing encoder...

Page 6: ...6 CONSTRUCTION Sheet 1 Construction The following instructions are from the job drawings Sheet 1 Construction Refer to the job s specific drawings for connections Construction Box Sample ...

Page 7: ...same for LRT LRM and LRB if you have rear doors Connect a jumper from H120 to PIT BUF BFL TFL and SFH Connect M120 through your machine room run stop switch and connect it to SFM A closed switch will indicate run an open switch will indicate stop If no run stop switch is being used just connect M120 to SFM Connect your run bug Wire the up button to input CUP and the down to input CDN If no run bug...

Page 8: ...n complete Apply external power by closing the main disconnect Close all of the pushbutton breakers Verify that the LCD on the Smartrise board and the Magnetek Drive should come on Green in Window OFF Red in Window ON Up OFF Down ON ...

Page 9: ...s the Enter button on the drive to start the alignment ENCODER ALIGNMENT NON ROTATIONAL Check off box when complete On the drive in the ROTOR ALIGN U10 menu change the following parameters O ALIGNMENT METHOD to either HF Inject or AUTO ALIGN and press Enter see note on next page under Drive Info U6 table O ALIGNMENT from DISABLED to ENABLE O BEGIN ALIGNMENT to YES but DON T PRESS THE ENTER BUTTON ...

Page 10: ...ENT TO BE PERFORMED ENABLE DISABLE BEGIN ALIGNMENT DETERMINE WHEN TO PERFORM ALIGNMENT YES ON RUN NO ALIGNMENT METHOD HOW ALIGNMENT WILL BE PERFORMED OPEN LOOP AUTO ALIGN HF INJECT SEE NOTE NOTE HF Inject only works if the drive version is A4810 xxxx15 xx or above Go to U6 DRIVE INFO and check the drive version If the drive is not version 15 or above then use AUTO ALIGN DRIVE INFO U6 PARAMETER DES...

Page 11: ...tions Proper Direction Make sure the car is moving in the same direction as the control switch on the Run Bug o Go to Troubleshooting Wrong Direction for corrective actions At Speed Make sure that the car is moving at the proper inspection speed approx 50 FPM o Go to Troubleshooting Car Moving Too Slow or Rough for corrective actions Under Control Make sure that the car is moving under full contro...

Page 12: ...un command check for DC voltage between points K1 K2 and J1 J2 if 2nd brake installed Verify the voltages are also at the Brake Coil s when commanded to pick b Verify that the voltages match the Brake Coil voltages shown on Sheet 1 Getting Started table WRONG DIRECTION 1 If the car is moving in the wrong direction a On the Smartrise controller board make sure that IO CUP comes on when commanding t...

Page 13: ...estore access to the HPV LCD screen 2 Go to A5 Motor Parameters Motor Poles and verify that you have the correct number of poles listed 3 Next go to A5 Motor Parameters Rated Motor Speed and lower the RPM 15 20 rpms and save 4 Plug the COM cable back into the machine room SRU ...

Page 14: ...14 APPENDIX Terminal Locations Encoder wiring terminals GND terminals Main Line terminals L1 L2 L3 Motor terminals T1 T2 T3 Brake terminal block Terminal TB2 location on EnDat card ...

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