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5.  For successive cuts, reposition Workpiece A with the 

  previous cut over the Indexing Key. Repeat. 

Fig. 12. 

6.  To make the first cut in the adjacent side 

  piece (Workpiece B), use the original piece (Workpiece A) 

  as a spacer. Flip piece (Workpiece A) so that the top edge 

  is positioned as shown in 

Fig. 13. (The inside face of 

  piece (Workpiece A) will now be facing the back of 

  the jig.). Butt the second piece (Workpiece B), inside 

  facing out, against the first. Secure in position 

  and make the cut. 

7.  Remove the original piece (Workpiece A), push the second 

  piece (Workpiece B) against the indexing key, secure in 

  position and make the second cut. 

Fig. 14. For successive 

  cuts, reposition workpiece B with the previous cut over 

  the indexing key. Repeat. 

8.  To make the cuts in Workpieces C and D, repeat steps 7-12. 

  The box joint finger pattern on the box’s front and back panels 

  should be the same. The two side panels should also match.

 

8

Distributed by Rockler Companies, Inc. 

4365 Willow Dr. Medina, MN 55340

50322

Rev 09/19

1-800-279-4441

www.rockler.com

Check Rockler.com for updates. If you have further questions, please

contact our Technical Support Department at 1-800-260-9663  

or [email protected]

Fig. 14

Fig. 12

Fig. 13

A

T

B

A

B

T

T

B

T

B

Summary of Contents for XL Router Table Box Joint Jig

Page 1: ...prior to use for important safety information Always check Rockler com to confirm that you are using the most recent version of instructions for your product XL Router Table Box Joint Jig Instructions...

Page 2: ...sponsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to u...

Page 3: ...thly in Platform 1 slots To avoid risk of serious injury unplug the router before installing removing or adjusting the router bit Maintain control of the Sled and workpiece at all times by holding wor...

Page 4: ...nce 1 10 Rear Sacrificial Fence 1 11 5 32 x 5 8 Flathead Screw 2 12 5 32 x 3 4 Flathead Screw 4 PARTS LIST Quantity 13 1 4 20 Three Star Knob 2 14 Small Washer 6 15 Front Sliding Bracket 2 16 Sled Run...

Page 5: ...ious injury unplug the router before installing removing or adjusting the router bit To avoid risk of serious injury never set the bit cutting height more than 1 above the surface of the jig Platform...

Page 6: ...1 to match the thickness of your stock plus a little extra for sanding flush Fig 8 6 Adjust the gap between the bit and the Indexing Key 2 or 3 to equal the diameter of the bit 1 2 box joints for exam...

Page 7: ...ts like those shown Joints cut across the grain could result in significant tear out unless an additional sacrificial backer is used THESE WARNINGS PERTAIN TO ALL REMAINING STEPS To avoid serious inju...

Page 8: ...orkpiece A push the second piece Workpiece B against the indexing key secure in position and make the second cut Fig 14 For successive cuts reposition workpiece B with the previous cut over the indexi...

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