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PRODUCT SPECIFIC SAFETY WARNINGS

>  To avoid serious injury, keep hands and fingers away from rotating cutter. Maintain 

  awareness of the cutter at all times.

>  Use only with wood and MDF no more than 1" thick. 

>  Platform (1) MUST be secured in the router table miter 

  slot by fully tightening the Five-Star Knobs (8). 

>  Indexing Key (2 or 3) MUST be securely attached 

  to the Platform (1). 

>  Sled assembly must be able to slide smoothly in 

  Platform (1) slots. 

>  To avoid risk of serious injury, unplug the router before 

  installing, removing or adjusting the router bit. 

>  Maintain control of the Sled and workpiece at all times by 

  holding workpiece securely or clamping the workpiece to 

  the Sled’s flat clamping areas. 

>  To avoid risk of serious injury, never set the bit 

  cutting height more than 1" above the surface 

  of the jig Platform (1). 

>  If you encounter excessive resistance when routing, turn 

  off the router immediately and determine the cause (for 

  example, a dull bit). 

>  Do NOT attempt to machine more than one workpiece 

  at a time (for example, by stacking).

Summary of Contents for XL Router Table Box Joint Jig

Page 1: ...prior to use for important safety information Always check Rockler com to confirm that you are using the most recent version of instructions for your product XL Router Table Box Joint Jig Instructions...

Page 2: ...sponsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to u...

Page 3: ...thly in Platform 1 slots To avoid risk of serious injury unplug the router before installing removing or adjusting the router bit Maintain control of the Sled and workpiece at all times by holding wor...

Page 4: ...nce 1 10 Rear Sacrificial Fence 1 11 5 32 x 5 8 Flathead Screw 2 12 5 32 x 3 4 Flathead Screw 4 PARTS LIST Quantity 13 1 4 20 Three Star Knob 2 14 Small Washer 6 15 Front Sliding Bracket 2 16 Sled Run...

Page 5: ...ious injury unplug the router before installing removing or adjusting the router bit To avoid risk of serious injury never set the bit cutting height more than 1 above the surface of the jig Platform...

Page 6: ...1 to match the thickness of your stock plus a little extra for sanding flush Fig 8 6 Adjust the gap between the bit and the Indexing Key 2 or 3 to equal the diameter of the bit 1 2 box joints for exam...

Page 7: ...ts like those shown Joints cut across the grain could result in significant tear out unless an additional sacrificial backer is used THESE WARNINGS PERTAIN TO ALL REMAINING STEPS To avoid serious inju...

Page 8: ...orkpiece A push the second piece Workpiece B against the indexing key secure in position and make the second cut Fig 14 For successive cuts reposition workpiece B with the previous cut over the indexi...

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