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Fig. 1 - Platform Assembly

Fig. 2 - Sled Assembly Step 1

    

Quantity

 1 Platform 

  2  1/2" Indexing Key 

  3  3/4" Indexing Key 

  4  #4 x 3/8" Screw  

2

  5   5/16"-18 x 1

5

8

" Bolt  

  6  Miter Slot Bar 

2

  7  Large Washer 

  8  5/16"-18 Five-Star Knob 

  9  Front Sacrificial Fence 

 10  Rear Sacrificial Fence 

 11  5/32" x 5/8" Flathead Screw  

2

 12  5/32" x 3/4" Flathead Screw 

PARTS LIST

    

Quantity

 13  1/4"-20 Three-Star Knob 

 14  Small Washer  

 15  Front Sliding Bracket  

 16  Sled Runner  

2

 17  Corner Bracket 

 18  1/4"-20 x 1/2" Hex Socket Head Cap Screw  

 19  1/4"-20 x 3/4" Machine Screw  

2

 20  Handle  

1

 21  Handle Plate 

1

 22  Handle Support Bar 

1

 23  M5 Hex Wrench 

1

13

14

15

16

14

14

14

13

14

15

16

18

17

18

14

17

8

7

8

7

6

5

1

4

4

2

3

Summary of Contents for XL Router Table Box Joint Jig

Page 1: ...prior to use for important safety information Always check Rockler com to confirm that you are using the most recent version of instructions for your product XL Router Table Box Joint Jig Instructions...

Page 2: ...sponsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to u...

Page 3: ...thly in Platform 1 slots To avoid risk of serious injury unplug the router before installing removing or adjusting the router bit Maintain control of the Sled and workpiece at all times by holding wor...

Page 4: ...nce 1 10 Rear Sacrificial Fence 1 11 5 32 x 5 8 Flathead Screw 2 12 5 32 x 3 4 Flathead Screw 4 PARTS LIST Quantity 13 1 4 20 Three Star Knob 2 14 Small Washer 6 15 Front Sliding Bracket 2 16 Sled Run...

Page 5: ...ious injury unplug the router before installing removing or adjusting the router bit To avoid risk of serious injury never set the bit cutting height more than 1 above the surface of the jig Platform...

Page 6: ...1 to match the thickness of your stock plus a little extra for sanding flush Fig 8 6 Adjust the gap between the bit and the Indexing Key 2 or 3 to equal the diameter of the bit 1 2 box joints for exam...

Page 7: ...ts like those shown Joints cut across the grain could result in significant tear out unless an additional sacrificial backer is used THESE WARNINGS PERTAIN TO ALL REMAINING STEPS To avoid serious inju...

Page 8: ...orkpiece A push the second piece Workpiece B against the indexing key secure in position and make the second cut Fig 14 For successive cuts reposition workpiece B with the previous cut over the indexi...

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