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 Installation

 

 

Consideration 

Recommendation 

Unpacking 

Your lathe is shipped fully assembled.  Robust lathes are heavy.  Get help.  Use care when 
removing the lathe from the pallet. Use a 2x4 under the ways to lift one end of the lathe at a 
time off the pallet.  See “Delivery and Unpacking” in the “Info” section of our website. 

Lathe  
Location 

The best location is on a level concrete floor close to a power source in an area with good 
lighting.  Provide clearance on all sides of the lathe.  Other machines in your shop should not 
interfere with the operation of the lathe. 

Lighting 

Your shop and the work area around the lathe should have adequate lighting. A movable 
spotlight may be helpful.  A light stand‐off mount is included on top of the headstock for easy 
light mounting.   

Bolting to  
Floor 

If you do not plan to move your lathe, you might consider bolting it to the floor.  First make 
sure it is level and settled per other instructions in this manual and then use any good quality 
anchor.  If you are bolting to concrete, make sure there are no expansion joints or cracks 
between the legs.  If bolting to a wooden floor, it is best to get over the joists.  Settle the lathe 
both before and after bolting.  

Ventilation 

Your shop should be adequately ventilated.  The amount of ventilation needed varies based 
on the size of the shop and the amount of work done.  The use of dust collectors and filters 
will minimize risks to your health. Some woods are toxic or will cause allergic reactions. 

Electrical 

The American Beauty is wired for 220V.  An isolated 
220VAC, 20 amp circuit is required.  Wiring and outlets 
should adhere to local electrical codes.  Avoid using 
extension cords. 

 

 If you are in doubt about the power connection, seek 

advice from a qualified electrician. 

 Required 220 Volt  

NEMA 6‐20 Receptacle 

     

 

 

Lathe Height  

Most turners like to adjust the height of the lathe legs so the centerline of the lathe spindle is 
at the elbow height of the turner.  Adjust up or down from there to where it is comfortable 
for you.  See instructions for this elsewhere in the manual. 

Routine Maintenance  

Interval 

Maintenance 

After each use 

Clean the work area and lathe.  Clear dust from the inside the headstock, between the 
lathe bed rails, and under the banjo and tailstock.  Clean up any finish or glue from ways.  

  Some solvents and glues will affect the painted surfaces. Cover up the paint if you 

don’t want it affected by solvent and glues. 

Monthly 

Remove the banjo and clean and lightly lubricate the cam shaft and cam shaft follower.  
Lubricate the bed ways with paste wax.  Clean and lubricate with one or two drops of 
light‐weight oil the outside of the quill and the tailstock cam shaft.  Loosen the belt and 
clean its contact side and the grooves in the pulleys with an old tooth brush.  Recheck belt 
tension.  Remove tool rest clamp from banjo and clean and lubricate bushings and holes. 

6 Months 

Clean and grease tailstock quill threads‐‐ screw the quill all the way out, grease the nut in 
the quill and crank the quill back in; wipe off excess.  Any general purpose grease is fine. 

Yearly 

Vacuum out the box under the bed that the inverter lives in. 

Never 

The spindle and motor bearings are permanently lubricated and need no maintenance. 

Summary of Contents for American Beauty

Page 1: ...indle lock might be only part way up not enough to lock the spindle but enough to disconnect the controls For safety sake put the speed dial at lowest setting This is a great habit to get into every time you start your lathe Robust Tools LLC 101 Business ID Barneveld Wisconsin 53507 Please read the trouble shooting section Phone 608 924 1133 Email info turnrobust com ROBUST LATHES HAVE BEEN TESTED...

Page 2: ...ted 9 KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area 10 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 11 DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed 12 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 13 USE PROPER EXTENSION CORD Make sure your ex...

Page 3: ...arance before turning on power 28 NEVER LEAVE LATHE RUNNING UNATTENDED Do not leave lathe unless it is turned off and has come to a complete stop 29 MAKE ALL ADJUSTMENTS WITH POWER OFF Do not make adjustments when the lathe or work piece is turning Make all adjustments with power off 30 TIGHTEN ALL CLAMPS BEFORE OPERATING LATHE All clamp handles on the banjo toolrest tailstock and auxiliary equipm...

Page 4: ...h a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately Lathes wired to run on 110 120 volt circuits are intended for use ...

Page 5: ...Beauty is wired for 220V An isolated 220VAC 20 amp circuit is required Wiring and outlets should adhere to local electrical codes Avoid using extension cords If you are in doubt about the power connection seek advice from a qualified electrician Required 220 Volt NEMA 6 20 Receptacle Lathe Height Most turners like to adjust the height of the lathe legs so the centerline of the lathe spindle is at ...

Page 6: ...leg assembly of American Beauty Appearance may vary It is strongly recommended not to change any inverter parameters until you are very familiar with your lathe and are familiar with inverters Pendant Controller The corded pendant controller is used to control major functions of your lathe It has strong rare earth magnets on the back so it can be moved and attached to sections of your lathe as nee...

Page 7: ...For safe and vibration free operation the faceplate or chuck body must contact the shoulder on the spindle 4 Release the Spindle Lock before starting the lathe Lathe Spindle Some faceplates and chucks are equipped with a set screw Before tightening this set screw ensure it lines up with the spindle groove Be sure to fully loosen the set screw before faceplate or chuck removal Spindle Index The spi...

Page 8: ...make sure all parts of the work piece clear the toolrest Gouges and chisels should remain on the toolrest whenever the tool is in contact with the work piece Remove the toolrest when sanding or polishing so fingers do not get pinched Using the Banjo and Toolrest Tailstock Operation To move the tailstock lift the locking lever and slide it to the desired spot Then push the lever down to the lock th...

Page 9: ...t spindle bearing boss 6 Screw two of the cap screws into the threaded jack screw holes in the boss to push the spindle assembly out as a unit You may need to clean debris from the holes first 7 Remove the old belt and replace with new belt 8 Remove the jack screws from the bearing boss 9 Clean all mating parts before reassembly and clean the grooves in the pulleys 10 Insert the spindle assembly b...

Page 10: ...inclines Your lathe is heavy and it may roll away unexpectedly Remove casters before turning American Beauty screw jack Dropping the Pin Through the Leg Base Hole 1 Using the provided jack lift one end of the lathe to take the weight off the legs There is a bracket on the jack that fits into notches on the leg aprons 2 Pull up on the spring loaded pin on the caster bracket 3 Place the tab on the c...

Page 11: ...10 TURNING SPEEDS If the wood has structural flaws do not turn it ...

Page 12: ...s new location Determine which leg is short Support that end of the lathe with a jack and then loosen its clamp Slide the leg to the floor and retighten the clamp bolt After all legs are touching the floor go around the lathe and loosen the eight bolts that hold the leg aprons to the lathe bed Loosen the bolts just enough to get the washers loose Then rock the lathe as shown in the bottom picture ...

Page 13: ...half on the Tilt Away HEADSTOCK ALIGMENT WITH TAILSTOCK For optimum alignment push both headstock and tailstock against back way directly away from you If you are having problem with alignment also look for accumulated debris under the headstock and tailstock A bed stop is installed on the headstock end of the bed Main Power Emergency Stop This switch serves as the master on off switch and emergen...

Page 14: ...00 For high torque low speed applications like rough turning a large bowl Left 100 3000 For general purpose turning and high speed work like spindles and small bowls Changing Belt Positions on the AB between high speed and low speed high torque High speed is on the left low speed high torque is on the right where belt is now LIVE CENTER A precision 40 degree angular contact ball bearing sealed lub...

Page 15: ...al position of the Tilt Away is determined by the stop screws found just behind and underneath the rotating component Often times a simple adjustment of one of these set screws will get your Tilt Away working as good as new A stop block with set screws and lock nuts determines the position of the Tilt Away Use a 3 16 Allen wrench and 9 16 combination wrench to adjust stops Complete Field Re alignm...

Page 16: ...Robust with the error code If it still will not run DO NOT attempt to program the drive INTERMITTENT STOPPING If your lathe shuts down for no apparent reason while you are making cuts or turning out of balance work but you can start it right back up see 1 above LOSS OF POWER Lathe bogging down Make sure are using the large pulley on the spindle for heavy cuts and coring Coring takes a lot of horse...

Page 17: ...t to fully restore a shiny internal surface with the reamer just get the high spots off Use cutting oil liberally For the external surfaces light passes with a smooth cut file or a little sandpaper is usually all you need Concentrate on the burrs and leave good surfaces alone FINISH The lathes are powder coated and the parts are either semi gloss black or Silvervein Powder coating is quite durable...

Page 18: ... and tear improper repair alterations or lack of maintenance Robust lathes are designed to turn wood Working with other materials may void the warranty Robust Tools LLC makes no other warranty express or implied No agent representative distributor dealer or employee of Robust Tools LLC has the authority to increase or otherwise change the obligations or limitations of this warranty The obligations...

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