Robus Black Star 10 Comfort Manual Download Page 2

 

 

Robus Energy Ltd 

 

2 of 26 

MCS 0001RE 

Issue 2.1 

March 2014 

 

Contents 

Dear Customer.  
 
Thank  you  for  choosing  Robus  Black  Star  pellet  boiler  system.  This  product  is  designed  and 
manufactured  to  the  highest  standards  in  the  EU.  In  order  for  you  to  get  the  most  out  of  your 
product,  we  strongly  recommend  that  you  carefully  read  this  manual  prior  to  installation  and 
operation.  In  the  event  that  you  encounter  any  difficulties  during  installation  or  operation,  we 
recommend that you first refer to this manual or contact Robus Energy Ltd for further assistance.  

 
Note: 

Help text on all menu items is displayed in the controller and is therefore not described here 

in this manual. It is recommended to study the menus prior to initial start.  

Save this manual, so you always have it available when needed.  
 

Page 3: Comments on the Manual  
Page 4: The Clean Air Act 1993 and Smoke Control Areas 
Page 4: Fuel requirements 
Page 5: Boiler Specifications  
Page 6-8: General installation guidelines 
Page 9-10: Hydraulic installation of the Boiler  
Page 11: Pellet Hopper  
Page 12: Vacuum Transport  
Page 13: Wiring Diagram  
Page 14: Electrical Connection Scheme  
Page 15: Optional Equipment  
Page 16-17: Internet Connection  
Page 18: Cloud Service  
Page 19: First Time Start-up  
Page 20: Cleaning the Burner/Boiler  
Page 21: Service and Maintenance  
Page 22-23: Troubleshooting  
Page 24: Condensation of Flue Gas  
Page 25: Warranty  
Page 26: CE Declaration of Conformity

  

 
 

 

 

 

 

 

 

 

 

Summary of Contents for Black Star 10 Comfort

Page 1: ...Black Star Pellet System...

Page 2: ...ntroller and is therefore not described here in this manual It is recommended to study the menus prior to initial start Save this manual so you always have it available when needed Page 3 Comments on...

Page 3: ...mell smoke or see any other indication of improper draft of the chimney all operation of your system must cease immediately and must remain so until a solution to the draft problem has been resolved C...

Page 4: ...rs in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obta...

Page 5: ...Robus Energy Ltd 5 of 26 MCS 0001RE Issue 2 1 March 2014 Boiler Specifications...

Page 6: ...aft stabilizer Installation of the burner Installing the burner on the boiler 1 Check that the burner is not damaged during transport 2 Check that the burning grate is inserted correctly in the burner...

Page 7: ...y thermostat Mount on either the left or right side of the boiler as displayed in image Note Functional testing of the high limit safety thermostat is required before starting up the boiler To test pr...

Page 8: ...with 230V AC through the socket located on the back of the boiler In the control box make a connection to output L5 L10 The cleaning system will run every time the burner conducts a blower cleaning s...

Page 9: ...d system up to max 2 5 bar Standard load valve installation Failure to correctly install the load valve will void any future warranty The load valve supplied with the boiler must be installed in the b...

Page 10: ...the outdoor temperature The mixing valve mixes high temperature water from the 3 port valve with cooler return water from the heating system The 3 way valve is controlled by the Version 10 controller...

Page 11: ...ing via the vacuum transport Steel Hopper Available in 4 different models 60x60cm 200L 140 kg 80x80cm 320L 220kg 80x140cm ext 500L 350kg 100x100cm 500L 350kg Fabric Hopper Available in three different...

Page 12: ...amples of ways to configure your vacuum transport Big bag Throw the mole in the bag Easy way to transport 1 ton Flat bottom hopper Is a top fed option that maximizes space by minimizing ceiling height...

Page 13: ...rch 2014 Wiring Diagram There may be factory installed wiring on the outputs L5 L10 L5 may be factory fitted for the moving grate L6 may be factory fitted for the compressor cleaning Remove these if t...

Page 14: ...Robus Energy Ltd 14 of 26 MCS 0001RE Issue 2 1 March 2014 Electrical Connections...

Page 15: ...Robus Energy Ltd 15 of 26 MCS 0001RE Issue 2 1 March 2014 Optional Equipment The controller supports the following equipment to aid in making adjustments cleaning and trouble shooting...

Page 16: ...ppear on the screen indicating that the controller is online If you do not have the possibility of a direct cable connection these adapters picture on right can be used They can establish a connection...

Page 17: ...ved you will have your own page and burner dashboard After a short period of time you should see data streaming from the burner If you would like to view your system from your smart phone then downloa...

Page 18: ...works NBE observes abnormalities on your graphs You will be contacted by E mail where we ask your permission to make changes NBE will assess your graphs and the burner reaction pattern and make adjus...

Page 19: ...tput up until you have a stable flame at 10 power 6 Once the burner is activated an ignition will be made After approx 20 minutes the burner will reach a nominal output 100 If necessary lock the burne...

Page 20: ...ey Sweeper may not always be removing the ash from the chimney flue Never dispose of hot ashes in the trash but let it cool in a metal bucket Hot ashes can re ignite Burner head Remove any ash or cind...

Page 21: ...you when to change parts and perform service Please note that service indicators are only expectations based on experience Components can easily have a longer lifetime than suggested by the service in...

Page 22: ...Robus Energy Ltd 22 of 26 MCS 0001RE Issue 2 1 March 2014 Trouble shooting We have collected the most typical solutions to small problems...

Page 23: ...Robus Energy Ltd 23 of 26 MCS 0001RE Issue 2 1 March 2014 Trouble shooting...

Page 24: ...oiler temperature 70C degrees 10 degrees up in the boiler temperature gives 10 degrees more smoke temperature 6 Suitable return temperature 55C degrees Internal surface temperatures below 47 C will ca...

Page 25: ...s are only made by agreement with Robus Energy To the extent that Robus Energy is liable to the purchaser Robus Energy s liability is limited only to direct loss and not to damages incurred by connect...

Page 26: ...Robus Energy Ltd 26 of 26 MCS 0001RE Issue 2 1 March 2014 CE declaration of conformity...

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