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Commissioning 

Installation manual – System controller 

31

4

you to quickly identify most problems with the electrical 

hookup and system anomalies; we strongly recommend 

running them.

4.3.1 

   Testing the inputs and outputs

1.  If needed, access again to the complete parameter list, 

proceeding as described in Paragraph 4.1.1 

p. 28.

2.  Access the Input/output test menu and select param-

eter 7700 (Relay test).

3.  Set it to QX5 relay output (QX5 relay output, function 

Q2 -> heating circuit 1 pump) and check that the heat-

ing circuit 1 pump runs (or the zone 1 valve opens).

4.  If heating circuit 1 is mixed type:

 

„

Set the parameter to QX1 relay output (QX1 relay 

output, function Y1 -> open mixing valve on sys-

tem outlet line) and check that the mixing valve 

responds as desired.

 

„

Set the parameter to Relay output QX2 (QX2 relay 

output, function Y2 -> open mixing valve on heat-

ing circuit 1 inlet line) and check that the mixing 

valve responds as desired.

5.  If heating circuit 2 (or zone 2) is present:

 

„

Set the parameter to QX3 relay output (QX3 relay 

output, function Q6 -> heating circuit 2 pump) and 

check that the heating circuit 2 pump runs (or the 

zone 2 valve opens).

6.  If the DHW function managed by the K18 unit is pres-

ent (EVO models):

 

„

Set the parameter to QX4 relay output (QX4 relay 

output, function Q3 -> set DHW diverter valve to 

DHW service) and check that the diverter valve re-

sponds as desired.

7.  Set parameter to No test.

8.  Display the page containing parameter 7804 (Sensor 

temp BX1) and check its value (BX1 probe, function B9 

-> Outdoor temperature).

9.  If the DHW function managed by the K18 unit is pres-

ent (EVO models):

 

„

Display the page containing parameter 7806 

(Sensor temp BX3) and check its value (BX3 probe, 

function B3 -> DHW buffer tank temperature).

10. If heating circuit 1 is mixed type:

 

„

Display the page containing parameter 7807 

(Sensor temp BX4) and check its value (sensor 

BX4, function B1 -> Heating circuit 1 outlet tem-

perature).

To facilitate checking the connection of each tem-

perature probe to its input, you can take them out 

of their mounts one at a time and heat them up 

slightly; observe the variation of the readings on 

the display to check that they are hooked up to 

the right inputs. Make sure you have restored each 

sensor to its own mounting afterwards.

11. If an external request has been installed for heat-

ing circuit 1 (or zone 1), e.g. a thermostat or a 

chronothermostat:

 

„

Display the page containing parameter 7844 

(Input signal H1) and, by activating the external 

request, check the correct switching between the 

Open state to Closed state and vice versa.

NOTE: If no external request is present, this test 

must indicate Closed state, due to the jumper in-

stalled at the factory.

12. If heating circuit 2 (or zone 2) is present, and an exter-

nal request has been installed:

 

„

Display the page containing parameter 7858 

(Input signal H3) and, by activating the external 

request, check the correct switching between the 

Open state to Closed state and vice versa.

NOTE: If no external request is present, this test 

must indicate Closed state, due to the jumper 

added during installation.

13. Display and access the page containing parameter 

7700 (Relay test), select it and set it to Everything off.

14. Display and access the page containing parameter 

7724 (Output test UX3), select it and set it to 50%.

15. Access the terminal block of the K18 unit (refer to 

Figure 3.10 

p. 26):

 

„

Check that the DC voltage between the COM and 

DHW terminals is around 17 V.

 

„

Check that DC voltage between the 0 and +10 

terminals of the K18 CONTROL CABLE terminals 

group is 5 V.

 

„

Check that the DC voltage between the COM and 

RES terminals is around 8,5 V.

16. Display and access the page containing parameter 

7700 (Relay test), select it and set it to Relay output 

QX4.

17. Install a temporary jumper between the EXTERN 

RESET terminals on the CSK18 enclosure terminal 

block.

18. Access the terminal block of the K18 unit (refer to 

Figure 3.10 

p. 26):

 

„

Check the voltage between the COM and DHW ter-

minals again: it should now be around 0 V.

 

„

Check the voltage between the COM and RES ter-

minals again: it should now be around 0 V.

19. Set parameter 7700 (Relay test) to No test.

20. Display and access the page containing parameter 

7724 (Output test UX3), select it and set it to --% (test 

disabled).

21. Select Back field to return back to the page shown in 

Figure 4.4 

p. 29.

22. Remove the temporary jumper between the EXTERN 

RESET terminals on the CSK18 enclosure terminal 

block.

4.3.2 

   Checking the start and stop commands on 

the heat pump

The System controller for K18 is shipped preconfigured 

with heating circuit 1 and DHW production (if present) 

already activated.

The K18 unit may therefore start up from the first time the 

system is powered on and start and stop during the tests 

described in Paragraph 4.3.1 

p. 31.

1.  On the K18 unit's user interface, proceed as follows, 

with reference to its 

Installation, user and maintenance 

manual

:

Summary of Contents for QAC34/101

Page 1: ...Installation manual System controller for modulating gas absorption condensing heat pump renewable aerothermal energy K18...

Page 2: ...ained within this publication are not affected With the aim of continuously improving the quality of its products Robur S p A reserves the right to modify the data and contents of this Installation ma...

Page 3: ...2 Temperature probes connection p 21 3 3 Water circulation pump connection p 22 3 4 Mixer diverter valve connection p 23 3 5 External requests connection p 25 3 6 K18 unit connection to CSK18 enclosu...

Page 4: ...oiler equipment e g boiler for the produc tion of heat for space heating and or DHW able to inte grate or replace the heat pump of the K18 unit It is always found in the K18 Hybrigas type of unit and...

Page 5: ...ins the Siemens RVS21 826 electronic board the relays and electrical terminal blocks 1 QAA74 611 advanced room unit 1 Siemens QAC34 outdoor temperature probe Optional additional room units are availab...

Page 6: ...1 2 p 7 1 4 p 8 e 1 5 p 8 water circulation must be guaranteed to handle the K18 unit s antifreeze cycle In the diagrams given in Figure 1 2 p 7 and 1 5 p 8 this requires that a outlet inlet bypass is...

Page 7: ...8 HC1 E G F Q2 HC2 G Q6 GHP A D K18 CONTROL CABLE AUX BOILER 230V W PUMP 0 10V W PUMP Figure 1 3 System with K18 Simplygas unit primary and secondary water circuits up to two heating circuits one of w...

Page 8: ...Room unit 1 QAA74 611 P A ST B9 B3 Q3 F ST CSK18 HC1 GHP K18 CONTROL CABLE Figure 1 5 System with K18 Hybrigas unit primary water circuit only and two zones DHW production optional A K18 Hybrigas uni...

Page 9: ...le cable glands not included to maintain the indicated protection rating if necessary Before installing the unit check that the equip ment is not connected to its power supply The cabling must satisfy...

Page 10: ...ER ENCLOSURE 2 1 1 Mounting and installation Figure 2 1 External overall dimensions for CSK18 enclosure A Input of connections to the mains B Input of safety extra low voltage SELV connections C Do no...

Page 11: ...uded extractable connec tors which fit directly onto the board Table 2 1 p 12 lists the Line Voltage supply and signal connections on the extractable connectors at the left edge of the Siemens RVS21 8...

Page 12: ...N Not used 1 Not normally used It may be used In place of Q3 see Table 2 2 p 12 if the DHW diverter valve is set to DHW when the phase is NOT present at the output In addition to Q3 if the valve has...

Page 13: ...H1 H3 2 Input H3 is open to keep heating circuit 2 inactive If this heating circuit is present fit a jumper between terminals H3 and H1 H3 or insert an external request signal between them voltage fre...

Page 14: ...Mounting and installation Figure 2 3 Description of installation procedure for QAC34 external sensor H H 2 1 N N W 3 min2 5 m 1 2 4 Figure 2 4 QAC34 external room sensor dimensions 49 7 91 6 79 8 3 8...

Page 15: ...rature as accurately as possible it should therefore be out of the way of draughts sunlight and other sources of heat If wall mounted leave enough space above the unit for it to be installed and remov...

Page 16: ...Figure 2 7 Description of mounting holes for room unit QAA55 110 96 96 91 47 1 2 4 2 56 60 56 60 2 3 4 Electrical hookup Figure 2 8 Room unit QAA55 110 connections 1 3 4 5 6 2 Table 2 6 Room unit QAA5...

Page 17: ...s accurately as possible it should therefore be out of the way of draughts sunlight and other sources of heat If wall mounted leave enough space above the unit for it to be installed and removed when...

Page 18: ...8 86 48 96 2 4 4 Electrical hookup Figure 2 12 Room unit QAA74 611 connections Table 2 7 Room unit QAA74 611 connections Terminal Name Description 3 BSB Data bus BSB 2 M Data bus BSB 1 G Power 12 V D...

Page 19: ...raph 3 7 p 27 4 GHP temperature sensor connection see Paragraph 3 7 p 27 5 Connection of 0 10 V signal on the optional external water pump only for K18 Simplygas C0 models see manual of specific K18 u...

Page 20: ...Room unit 1 QAA74 611 C Ambient unit 2 QAA55 110 optional code ODSP004 NOTE Use shielded signal cable 3x0 75 mm2 2x0 75 mm2 for QAA55 110 Maximum total length 400 m Maximum length between controller...

Page 21: ...ight edge of RVS21 826 board B1 NTC 10k Beta 3977 temperature sensor B3 NTC 10k Beta 3977 temperature sensor B9 NTC 1k temperatrue sensor included Use of temperature sensors B9 always B1 only if heati...

Page 22: ...2 Heating circuit 1 pump KC1 Relay not supplied X15 1 QX4 QX4 N QX5 ZX6 N N A M Q2 X15 1 QX4 QX4 N QX5 ZX6 N N A M Q2 N L KC1 3 3 2 Heating circuit 2 pump connection diagram if any Figure 3 4 Direct o...

Page 23: ...iverter valve CASE 1 Valve with power always present position controlled by signal 230VAC phase no phase heating phase DHW L L CTRL N N LINE IN DHW Q3 N F E B C D Q3 A Figure 3 6 Q3 diverter valve con...

Page 24: ...l Q3 Diverter valve CASE 3 Valve with two signals 230VAC phase alternatively active for DHW and heating L L CTRL N N LINE IN DHW Q3 N F E B C D Q3 A X15 1 QX4 QX4 N QX5 ZX6 N N G 3 4 2 Y1 Y2 mixer val...

Page 25: ...of optional external request signals thermostats thermostat timers timers to RVS21 826 A Grey connector X86 bottom edge of RVS21 826 board B NO voltage free contact must be SELV C1 Thermostat with ti...

Page 26: ...ailable as OCVO009 optional Maximum length 50 m NOTE Connect the shield to the ground terminals at both ends Using DIN 47100 conforming cable colour coded simplifies the hookup see Table 3 2 p 26 AL A...

Page 27: ...ce managed by the K18 unit is present Use shielded cable 2x0 5 mm2 up to 40 m 2x0 75 mm2 up to 60 m 2x1 0 mm2 up to 80 m 2x1 5 mm2 up to 120 m Connect the shield to a ground terminal on the K18 unit s...

Page 28: ...ew seconds the device will automatically move to the start page Sometimes also i e immediately after powering up the system the display may show the message Operator unit being refreshed together with...

Page 29: ...which contains the parameters of a specific menu Time of day and date Operator unit Configuration etc In the following part of the Installation manual when you are asked to check or change the value...

Page 30: ...VO and in the case of the K18 Simplygas model there is also the auxiliary boiler select pa rameter 209 and set it to 1 5 Only if the unit is a K18 Simplygas model and the auxil iary boiler is present...

Page 31: ...thermostat or a chronothermostat Display the page containing parameter 7844 Input signal H1 and by activating the external request check the correct switching between the Open state to Closed state an...

Page 32: ...es to all units type K18 Hybrigas as well as to those type K18 Simplygas if an auxiliary boiler is present 1 On the K18 unit s user interface proceed as follows with reference to its Installation user...

Page 33: ...select parameter 1000 Operating mode and set it to Protection 4 If DHW service is present access next the Domestic hot water menu select parameter 1600 Operating mode and set it to Off 5 Follow the in...

Page 34: ...access the complete parameter list then access Heating circuit 2 menu then scroll through the pages to view the parameters shown in Table 5 2 p 34 and eventually ac cess the pages to be able to select...

Page 35: ...nstaller and the flooring vendor for advice especially for parquet floors Moreover for floor heating systems it is recommended that the heating be supplied by a mixed heating circuit Furthermore excep...

Page 36: ...s suited to many installations To modify the degree of influence or dis able the function for heating circuit 1 proceed as described in Paragraph 5 1 1 p 33 to edit parameter 750 Room influence for he...

Page 37: ...e parameter list then access Operator unit menu 2 Display and access the page containing parameter 40 Used as select it and set it to Operator unit 1 3 Access Configuration menu 4 Display and access t...

Page 38: ...at night and or days of the week the parameter can be set to the following values 24h day production at the nominal setpoint 24 hours a day 7 days a week All time programs HC CC production at the nom...

Page 39: ...K18 unit 6 ERRORS 6 1 LIST OF ERRORS AND TROUBLESHOOTING INSTRUCTIONS Table 6 1 p 39 lists the error codes their descrip tions and priorities which may be generated by the System controller for K18 wh...

Page 40: ...icated in step 1 Run sensor memorization again as indicated in step 1 5 If step 4 does not resolve the problem Power cycle the System controller if the problem persists contact the Robur technical sup...

Page 41: ...select the parameter and set it to this value Error code 331 5931 Sensor input BX2 re move the optional sensor connected to input BX2 not used in the standard configurations Error code 332 5932 Senso...

Page 42: ...s the complete parameter list proceeding as described in Paragraph 4 1 1 p 28 then access the Configuration menu display and access the page containing parameter 6205 Reset to default param eters sele...

Page 43: ...age SELV for voltage free contacts DC 12 V DC 3 mA Analogue inputs H1 H3 Functional range Internal resistance Safety Extra Low Voltage SELV DC 0 10 V 100 k Pulse count inputs H1 H3 Open contact voltag...

Page 44: ...puts with short circuit protection 11 3 13 2 V max 88 mA Power GX1 configurable Output voltage 5 V Output voltage 12 V Current Safety Extra Low Voltage SELV outputs with short circuit protection 4 75...

Page 45: ...data Power supply Bus powered BSB Cabling Power supply and bus solid wire or stranded wire twisted or ferrule 0 25 1 5 mm Room temperature meas urement Measurement range Per EN12098 Range 15 25 C Rang...

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Page 48: ...8111 F 39 035 884165 www robur it robur robur it 29 10 2021 21MCLSDC039 Code D LBR849 Revision B Robur is dedicated to dynamic progression in research development and promotion of safe environmentally...

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