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RoboLabs ROBOJETFLOSS, Operating Manual

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RoboLabs ROBOJETFLOSS Operating Manual Download Page 2

tm2627 Jan-20 

2 

Table of contents 

Safety requirements ........................................................................................... 3

 

1. Overview ........................................................................................................ 4

 

1.1. Designation ............................................................................................. 4

 

1.2. Technical specifications .......................................................................... 4

 

1.3. Delivery set ............................................................................................. 4

 

1.4. Ambient conditions .................................................................................. 5

 

1.5. Power supply requirements ..................................................................... 5

 

1.6. Protectors and lockups ............................................................................ 5

 

1.7. Machine design and operation principle .................................................. 6

 

2. Intended use .................................................................................................. 8

 

2.1. Raw material requirements ...................................................................... 8

 

2.2. Getting started ......................................................................................... 8

 

2.3. Operation ................................................................................................ 9

 

3. Technical maintenance ................................................................................ 16

 

3.1. General instructions .............................................................................. 16

 

3.2. Safety measures ................................................................................... 16

 

3.3. Cleaning instructions ............................................................................. 16

 

3.4. Storage ................................................................................................. 19

 

3.5. Troubleshooting .................................................................................... 19

 

4. Transportation and storage .......................................................................... 20

 

5. Acceptance certificate .................................................................................. 20

 

6. Warranty obligations .................................................................................... 21

 

7. Manufacturer details .................................................................................... 21

 

Annex A. Electric components list .................................................................... 22

 

Annex B. Parts list ........................................................................................... 23

 

 

Summary of Contents for ROBOJETFLOSS

Page 1: ...OPERATING MANUAL ROBOJETFLOSS ACB 09 120 ACB 09 120 PRO 120 VAC 60 Hz CAUTION READ THE INSTRUCTIONS BEFORE USING THE MACHINE PDF version of this manual is available on www robolabs pro ...

Page 2: ... design and operation principle 6 2 Intended use 8 2 1 Raw material requirements 8 2 2 Getting started 8 2 3 Operation 9 3 Technical maintenance 16 3 1 General instructions 16 3 2 Safety measures 16 3 3 Cleaning instructions 16 3 4 Storage 19 3 5 Troubleshooting 19 4 Transportation and storage 20 5 Acceptance certificate 20 6 Warranty obligations 21 7 Manufacturer details 21 Annex A Electric compo...

Page 3: ...HEATING motor should rest 15 min per hour of operation 7 Do not MODIFY the design of the machine 8 UNPLUG the power cord before cleaning or servicing In accordance to EN 60335 1 2012 standard the machine can be used by children aged 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instructi...

Page 4: ...OBOJETFLOSS PRO ACB 09 120 PRO ROBOJETFLOSS RENT ACB 09 120 R Productivity up to 11 lbs hr up to 11 lbs hr up to 11 lbs hr Cold start time 60 sec 20 sec 60 sec Spinning rate 3300 rpm 3300 rpm 3300 rpm Rated current not more 16 A 16 A 12 A Rated voltage 120V 60Hz 120V 60Hz 120V 60Hz Dimensions machine only 15x16x15 in 15x16x15 in 15x16x15 in Dimensions pan included 26x26x19 in 26x26x19 in 26x26x19 ...

Page 5: ...ltitude above sea level should not exceed 3280 ft 1 5 Power supply requirements Input current does not exceed 16 A 12A for ACB 09 120 R machine The machine is equipped with 6 ft power cord with NEMA 5 20 standard plug or NEMA 5 15 plug for ACB 09 120 R only The machine requires standard 120V power supply Voltage tolerance of 10 of nominal voltage is allowed MACHINE MUST ONLY BE CONNECTED TO A GROU...

Page 6: ...ator 4 is mounted on the chassis to direct air flow in an upward spiral It is fitted with a silicone Sealing Collar 5 which seals the gap between the floss pan and the stator in order to prevent sugar from falling onto the chassis An adjustable Silicone Ring 6 covers the intake grill in order to regulate air flow The Spinning Head has the following main parts Impeller 7 Base plate 8 Sidewall with ...

Page 7: ...rotates the spinning head Switch 12 turns on the heating element Adjustment Knob 13 regulates power to the heating element and thus controls its temperature Voltmeter 14 indicates actual voltage supplied to the heating element The PRO version includes a Quick Start button 15 which temporarily sends maximum power to the heating element even when the electric motor is not running See the figure abov...

Page 8: ...fastening nuts 16 until they reach the rubber floss pan supports Transportation position Operation position TURNING ON THE MACHINE WITHOUT RAISING FASTENING NUTS WILL RESULT IN MACHINE FAILURE Wash silicone ring and silicone collar with dish soap Carefully install silicone ring on the stator Adjust the exposed gap on the stator intake to regulate airflow depending on ambient conditions For indoor ...

Page 9: ...stribute the sugar evenly You will need sticks rods or cones to spin above the machine to collect the cotton floss as it is produced These can be made of wood paper or plastic The longer the sticks the larger the servings of cotton you can create For the Robo JetFloss the ideal length is 1 ft 2 ft Wood sticks and plastic straws should be soaked in water first in order to create better adhesion for...

Page 10: ...nt to collect floss between 8 to 14 above the spinning head though you can adjust for conditions and the size of the serving If you find airflow is too strong or weak turn off the machine and adjust silicone band on the stator see Air flow adjustment section below Cold start Procedure When the machine has been off for more than 15 minutes it will take at least 60 2 When setting up at a new locatio...

Page 11: ... the recommended operating range between 70 80 V and proceeding as normal from there However in neither case above should maximum voltage be applied for more than 10 15 seconds as you risk overheating the flossugar If this occurs the cotton candy would then be produced in a narrow rope that is difficult to capture In an extreme scenario the floss would be burnt and ejected as irregular flakes and ...

Page 12: ...r left in the head because the remaining sugar will not be evenly distributed and this will cause some of the material to overheat Keeping the floss head at least 1 3 full at all times will prevent this from occurring Finally if the coil and sidewall become extremely overheated then burnt sugar flecks and dust will be produced instead Paying attention to Voltage regulation and not excessively preh...

Page 13: ...ome distance posing a risk to the face and eyes Air Flow Adjustment When operating indoors air flow should kept to a minimum The silicone band should cover the stator intake grill almost completely exposing only 1 3 1 2 at the base per the figure below As you expose more of the intake grill the intensity of the airflow will increase This is useful for performing tricks and also for outdoor operati...

Page 14: ...ere is wind present you will have to have the floss follow you down wind Once you have made a small cloud on the stick pull it smoothly away from the machine see the figure below Keep winding the cotton candy and do not let it to fall below the floss pan Be careful as winding too rapidly might break the sleeve By moving your hands up and down and changing the angle of the stick you will find that ...

Page 15: ...over the spinning head for protection You can also cover this with a paper or plastic bag to protect the flossugar from dust debris and insects The machine and Floss Pan should be wiped down with a damn cloth to remove excess flossugar as needed If you are shutting down for longer than one day then you should perform a complete cleaning of the spinning head as described in the Technical Maintenanc...

Page 16: ...THE SPINNING HEAD OR COMPONENTS WITH SHARP OR METAL PARTS HOT WATER A SPONGE OR SOFT BRISTLE BRUSH IS ALL THAT IS REQUIRED OR PERMITTED DISCONNECT THE POWER SUPPLY BEFORE CLEANING OR PERFORMING TECHNICAL MAINTENANCE 3 3 Cleaning instructions Spinning head cleaning During long term operation the heating element and sidewall slits can become clogged with sugar and carbon deposits This may significan...

Page 17: ...osts 26 Remove the nuts lock washers terminal ends and washers and you can then lift off the sidewall with heating element 9 as one unit 5 Wash the sidewall and heating element with very hot water in order to melt the flossugar When the bulk of the flossugar is removed carefully separate the heater coil from the sidewall to clean the areas where they contact one another DO NOT IMMERSE HEATING ELEM...

Page 18: ...sive wear Slip rings are made of high grade brass and will last years if properly serviced If the slip rings are excessively worn or are covered with bumps they need to be replaced by qualified service staff To replace brush units 25 first remove the screws securing the brush unit Remove the unit carefully and inspect the carbon brushes If the brushes are worn more than half of the length they sho...

Page 19: ...regulator The heating element is out of order Use a tester to check the heating element replace if necessary Brush unit damage Check the brush unit Brushes must fit closely to the slip rings without sparking Replace the brush unit if necessary Low productivity Caramel sticking on the sidewall Clean the sidewall and heating element in accordance with instructions Low voltage from the outlet Check t...

Page 20: ...on and storage must be between 13 F and 131 F 5 Acceptance certificate ACCEPTANCE CERTIFICATE _____________ Product Name _____________ Serial No The equipment is made with accordance to mandatory requirements of the state standards actual technical documentation and approved for use QC Engineer STAMP HERE _________________ Signature _________________ DD MM YYYY _________________ Full Name ...

Page 21: ...d by manufacturer at any time due to improvements and or other reasons Technical specifications stated in this document are intended to act as a reference point which is necessary to evaluate suitability of the equipment for the customer s needs and are not the subject of warranty policy The information stated in this document has been thoroughly checked and considered as accurate one nevertheless...

Page 22: ...AT30001 IRCA 1600 W 120 V FU 16827 Fuse 10 A 500 V M 16835 Electric motor 220 W 115 V PV 16833 Voltmeter ST 70U 150 V QF 16882 Circuit breaker S202 C16 16 A 400 V RP 2789 Variable resistor 500 k 0 5 W SA1 SA2 3730 Rocker switch B4 4 A 250 V SB 2393 Pushbutton PRO and XL version only B100DH Emas VS 16838 Power regulator SSR 25VA Fotek 25 A 400 V XA1 XA2 4200 Brush assembly ...

Page 23: ... 16045 Impeller 5 16046 Head cover 6 16079 Wing nut 7 16047 Washer 8 16049 Holding washer 9 2975 Heating coil 10 16050 Sidewall 11 16051 Stud 12 16052 Baseplate ACB 09 13 2118 Rubber leg 14 4200 Brush assembly 15 16054 Fastening nut 16 2964 Handle 17 2393 Quick start button 18 2966 Adjustment knob 19 16833 Voltmeter ...

Page 24: ... 24 20 3730 Rocker switch 21 12447 Spring loaded support 22 17103 Chassis 23 16060 Plastic pan 24 16836 NEMA 5 20 6ft cord 25 16834 Power socket C19 26 16830 Fuseholder 27 16622 No Snow tool not shown on the picture ...

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