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9-2 HOW TO REASSEMBLE
(1) Pass the starter rope through the starter knob
and make an overhand knot as shown in Fig.
9-3. Pass the opposite side of the starter rope
from the starter case to the reel, and make a
knot in the same way, then put the rope end
securely into the rope housing in the reel.
Then, apply a small amount of grease on the
starter shaft and on the spiral spring.
(2) Check that the spring is securely set in the
reel and form the spring end to have 1 to 2
mm clearance between inner end of the spring
and the reel bush so that the inner end catches
the hook securely as shown in Fig. 9-4. The
shape of spring inner end (approx. 10 cm from
the end) can be adjusted with plier if neces-
sary.
(3) Prior to installing the reel in the starter case,
wind the starter rope to the reel in the arrow
direction of Figure 9-5, take out the third turn
of the starter rope from the reel notch and then
install the reel securely inside the starter case
so that the spiral spring inner end catches the
hook. Next, hold the starter rope as shown in
Figure 9-5, and rotate the reel 4 to 5 turns in
the arrow direction by utilizing the reel notch.
After winding the reel, hold it securely to pre-
vent it from reverse turn and pull out the starter
knob to stretch the rope tight and then release
the knob slowly. Rassemble the parts in re-
verse order of disassembling shown in Fig.
9-2. Tighten the setscrew securely.
*Be sure to check the following to make sure
that the parts are securely installed.
Fig. 9-3
Fig. 9-4
APPROX.
10 mm
APPROX.
10 mm
REEL
REEL
SPIRAL SPRING END
APPLY
GREASE
SPIRAL SPRING
INNER END
REEL BUSH
1 to 2 mm
HOOK
STARTER SHAFT
Fig. 9-5
