Robble Schluter Millennium 60 III PRO S 2875 Manual Download Page 1

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No. S 2875

III PRO

Summary of Contents for Millennium 60 III PRO S 2875

Page 2: ...nding gear 25 29 5 Fitting the rotor head 30 39 6 Fitting the tail rotor gearbox 40 43 7 Fitting the tail boom and rigid drive 40 47 8 Fitting the engine train 48 53 9 Installing the receiving system components 54 65 10 Fitting the canopy 66 67 11 main rotor blades 68 70 12 Final checks 70 13 Adjusting blade tracking 70 14 General information on programming the radio control system 71 74 Drawings ...

Page 3: ...nd after every flight If just a single part should fail the result could easily be a disastrous crash Since we as manufacturer and your model shop as supplier have no control over the way you construct and operate your model and cannot be sure of your competence and care we are unable to accept liability for any damage caused All we can do is expressly to point out the hazards to you The Millenniu...

Page 4: ...ntée une illustration de la construction Pour identifier les vis les rondelles calibrées et les rondelles vous trouverez dans la notice des indications et une représentation á l échelle 1 des pièces Les cotes indiquées se réfèrent aux cotes définies par les normes DIN par exemple vis à tête cylindrique M 3 x 40 diamètre x longueur de la vis cylindrique jusqu à la fin du filetage Vis à tête fraisée...

Page 5: ...Conservez cette notice et les schémas joints car ils sont indispensables pour toute réparation ultérieure Conserver également la fiche de contrôle de qualité de l appareil de même que tous les feuillets éventuellement joints Pour simplifier et accélérer toute commande de pièce mentionner systématiquement la référence originale Pour toute réclamation ou recours en garantie indiquer le numéro de con...

Page 6: ...quez du Loctite il faut autant que possible déposer le produit avec une épingle sur le filetage de taraudages intérieurs Si vous appliquez le Loctite directement sur le filet des vis vous risquez d en introduire dans les roulements à billes ou les paliers lisses ce qui risque de les gripper Mode de fonctionnement d un hélicoptère Un appareil volant à moteur a besoin d une aile et d empennages et d...

Page 7: ...e torque is to turn or yaw the fuselage in the opposite direction to the rotor This rotation of the fuselage is not desirable and must be countered Torque compensation is the task of the tail rotor mounted at the tail end of the fuselage The tail rotor blades also feature an airfoil section and variable pitch and the thrust they produce is directed sideways in the opposite direction to main rotor ...

Page 8: ...rol the machine s rate of climb and descent the pitch of the rotor blades is varied by equal amounts this is termed collective pitch variation The pilot controls four primary functions Climb and descent collective pitch throttle This function varies the pitch of both main rotor blades and is coupled to the throttle to compensate for the varying power absorption of the rotor Roll roll axis movement...

Page 9: ...10 Baustufe Stage Stade 1 III PRO ...

Page 10: ...l intérieur schéma 2e ne pas contenu dans la boîte de construction On évite ainsi de constituer des copeaux qui risquent de tomber dans le réservoir À noter Pour le montage des raccords du réservoir il est possible d utiliser un morceau de fil de fer Le plier selon le croquis 1e Attention Le plongeur installé dans le réservoir doit être dégagé et ne pas venir s appuyer sur la paroi arrière du rése...

Page 11: ...12 Baustufe Stage Stade 1 III PRO ...

Page 12: ...rales arrière 1 3 Montage des plaques latérales avant À noter lorsque le servo des gaz est déjà présent il faut avant d installer le montant latéral avant selon le stade de montage 9 5 l implanter dans le montant gauche Cette procédure facilite la mise en place du servo 1 2 Montage Seitenplatten hinten 1 3 Montage Seitenplatten vorne Hinweis Sofern das Gasservo schon vorhanden ist sollte es vor de...

Page 13: ...14 Baustufe Stage Stade 1 III PRO S3522 ...

Page 14: ...tage Winkelhebel 1 4 2 Montage Seitenplatten oben 1 4 Fitting the bellcranks and top side frames 1 4 1 Fitting the bellcranks 1 4 2 Fitting the top side frames 1 4 Montage du levier coudé et des plaques latérales haut 1 4 1 Montage du levier coudé 1 4 2 Montage des plaques larérales haut S3522 ...

Page 15: ...16 Baustufe Stage Stade 1 III PRO ...

Page 16: ...17 D GB F Baustufe 1 Stage 1 Stade 1 1 5 Zusammenbau Seitenplatten 1 5 Fitting side frames 1 5 Installation des plaques latérales ...

Page 17: ...Baustufe Stage Stade 2 18 III PRO ...

Page 18: ...ble the tail rotor gearbox as shown in the sketch The correct gearbox meshing clearance is set automatically when the gearbox is installed between the side frames and the screws S3037 are tightened 2 0 Carter de la transmission arrière Monter le mécanisme du rotor arrière selon les indications du schéma Après mise en place entre les montants latéraux et serrage des vis S3037 le jeu à l engrenage c...

Page 19: ...III PRO 20 Baustufe Stage Stade 3 ...

Page 20: ...ting the freewheel Tip Tighten the screws S0073 evenly working alternately from side to side so that the gears rest evenly on the freewheel S4607 You must be able to turn the sleeve S4610 of the freewheel according to the drawing arrow 3 0 Montage du 1er niveau du mécanisme 3 1 Montage de la couronne 60 D 3 2 Montage de la roue libre Un conseil Serrer les vis S0073 de manière homogène en croisant ...

Page 21: ...III PRO 22 Baustufe Stage Stade 3 ...

Page 22: ...ring bracket and tail drive system Slip the second annular clamp S47631 and screw S0073 on the shaft Fit the upper bearing bracket S4667 and tighten the retaining screws Tighten the centre bearing bracket S4667 There must be zero axial play in the main rotor shaft Adjust using the annular clamps S47631 then tighten these fully Adjust the tail drive system Stage 2 and tighten the retaining screws 3...

Page 23: ...III PRO 24 Baustufe Stage Stade 3 4 ...

Page 24: ...f the swashplate does not rotate absolutely freely on the rotor shaft rub the shaft lightly in the swashplate area with 600 grit abrasive paper 3 6 Fitting the swashplate guide 4 0 Fitting the skid landing gear 4 1 Fitting the angel brackets 3 6 Montage du plateau cyclique À noter Si le plateau cyclique ne glisse pas en souplesse sur l arbre du rotor poncer légèrement l arbre dans le secteur du pl...

Page 25: ...III PRO 26 Baustufe Stage Stade 4 ...

Page 26: ...27 D GB F Baustufe 4 Stage 4 Stade 4 4 2 Montage Servo Halter 4 2 Fitting the servo mount 4 2 Montage des supports servo ...

Page 27: ...III PRO 28 Baustufe Stage Stade 4 G ...

Page 28: ...mbly to the angel brackets Use the pushrod G 2Ø x 652 mm as a tool for inserting the skid connectors S3145 sketch A Note if the motor and or the RC components are already available Stages 8 9 0 9 5 and 10 can be carried out earlier as this makes it easier to install these components 4 3 Montage du train d atterissage L assemblage du montage du train d atterissage à patins terminé l ensemble est mo...

Page 29: ...III PRO 30 Baustufe Stage Stade 5 ...

Page 30: ...ustufe 5 Stage 5 Stade 5 5 0 Montage Rotorkopf 5 1 Montage Pitchkompensator 5 0 Fitting the rotor head 5 1 Fitting the collective pitch compensator 5 0 Montage de la tête du rotor 5 1 Montage du compensateur de pas ...

Page 31: ...32 Baustufe Stage Stade 5 III PRO ...

Page 32: ... to keep to the sequence shown when fitting the axial bearings S1551 Axial bearing disc with large I D on the inside axial bearing disc with small I D on the outside If you wish to set harder rotor head damping you can fit additional shim washers S4205 underneath 5 2 Montage de la tête du rotor 5 3 Montage de l arbre des pales À noter Observer impérativement l ordre de montage des roulements axiau...

Page 33: ...Baustufe Stage Stade 5 34 III PRO 6 mm 1 mm Standard 0 mm 3 D A A ...

Page 34: ...e fitted to the cross shaft S4888 the greater the influence of the stabiliser bar inclination on cyclic pitch response The result is a generally more responsive rotor head This variable set up facility allows you to adjust the rotor head mixing to suit your personal preferences 5 4 Mixage variable de la tête du rotor À noter Le schéma présente le réglage initial L incidence des pivots sphériques S...

Page 35: ...III PRO 36 Baustufe Stage Stade 5 ...

Page 36: ...need the multi part linkage S3510 S3095 is used 5 6 Fitting the flybar paddles Note The paddles S1001 must be screwed onto the flybar by exactly the same amount This is best done by marking a point 20 mm from both ends of the flybar The paddles S1001 must be set exactly parallel to each other and plan o parallel to the controllevers S4890 Tip The set up gauge for flybar paddles S1368 is a very use...

Page 37: ...III PRO 38 Baustufe Stage Stade 5 ...

Page 38: ...39 D GB F Baustufe 5 Stage 5 Stade 5 5 7 Montage Hauptrotorkopf 5 7 Fitting the main rotor head 5 7 Montage de la tête du rotor principal ...

Page 39: ...III PRO 40 Baustufe Stage Stade 6 ...

Page 40: ...tail rotor linkage The actuating lever S4334 is secured with a drop of cyano glue after final adjustment this eliminates any danger of it rotating 6 0 Montage du mécanisme du rotor arrière 6 1 Montage du carter d engrenages Si nécessaire régler le jeu des pignons avec les rondelles calibrées S4364 Régler le jeu axial à l aide de la bague de réglage S4679 6 2 Montage de l asservissement du rotor ar...

Page 41: ...Baustufe Stage Stade 6 42 III PRO ...

Page 42: ...eeve When you install the axial bearings S3364 look at the correct sequence Axial bearing disc with large I D on the inside 6 3 Montage du moyeu du rotor arrière et de la douille coulissante Observer impérativement l ordre de montage des roulements axiaux S3364 Rondelle de palier axial avec grand perçage à l intérieur 43 D GB F S0077 M 4 x 5 1x S3198 M 3 x 14 2x 2x 2x 4x S3370 M 2 5 x 8 2x 2x 4x S...

Page 43: ...III PRO 44 Baustufe Stage Stade 7 ...

Page 44: ...gs S4086 onto the brackets Fix the 7 x 14 x 5 ballraces S4299 attached to the brackets S47481 to the bracket sleeves S4750 again using a little epoxy Caution take care to avoid adhesive getting into the ballraces S4299 Fit the coupling claws S4633 on the tubular drive shaft S4943 and secure them with the M2 x 10 cheesehead screws S0020 Lightly grease the coupling claws S4633 then oil the mating su...

Page 45: ...III PRO 46 Baustufe Stage Stade 7 S4941 S4942 S4942 ...

Page 46: ...tabiliser and struts Apply the decor sheet transfers for the vertical and the horizontal stabilizer before fitting them 7 3 Assemblage de la flèche stabilisateur dérive et des étais Coller les autocollants de décoration du stabilisateur et de la dérive avant de les installer S0007 3 2 x 9 x 0 8 2x S0007 3 2 x 9 x 0 8 2x S0001 3 2 x 7 x 0 5 2x S0073 M 3 x 12 2x S0012 M 3 STOP 2x S0035 M 3 x 35 2x S...

Page 47: ...III PRO 48 Baustufe Stage Stade 8 ...

Page 48: ... train 8 1 Fitting the bearing block Attention Tighten the sockethead cap screws S3037 after installing the motortrain 8 2 Fitting the clutch bell 16 tooth pinion for 91 motors 14 tooth pinion for 61 motors 8 0 Montage du bloc moteur 8 1 Montage du support de palier Attention Serrer les vis six pans creux S3037 après le montage du bloc moteur 8 2 Montage de la cloche d embrayage Pignon à 16 dents ...

Page 49: ...III PRO 50 Baustufe Stage Stade 8 ...

Page 50: ...e a 1 4 flanged nut S4541 or a 5 16 flanged nut S4543 both of which are available separately Note If your engine has a 9 52 mm Ø crankshaft use the taper collet S3193 Note the following illustrations show the holder S05741 for the remote glowplug socket fitted on the left hand side If you wish to use an expansion silencer mounted directly on the motor this holder must be fitted on the right hand s...

Page 51: ...Baustufe Stage Stade 8 52 III PRO ...

Page 52: ...l as far as it will go After installing the motor assembly turn the main gear to check that the clutch bell rotates freely If necessary loosen the motor mount screws S0034 and the bearing bracket retaining screws S3037 again and adjust the motor until it lines up exactly with the clutch bell In rare cases an accumulation of manufacturing tolerances may have to be corrected by fitting the packing p...

Page 53: ...III PRO 54 Baustufe Stage Stade 9 ...

Page 54: ...must not be bent so tightly that they kink Install the remote glowplug connecteion as shown Servo set up Please allow plenty of time for carrying out the basic adjustments to your model helicopter Complete each step point for point as described and work as accurately as you can If your model helicopter is set up correctly in mechanical terms subsequent fine adjustment at the flying site will be mu...

Page 55: ...56 Baustufe Stage Stade 9 III PRO ...

Page 56: ...trim to idle trim ATL trim active only at idle Remove the output discs from all the servos Switch on the receiving system Use Loctite on all the ball link retaining screws 9 2 Servo arm installation Most makes of servo are fitted with a splined output shaft By re positioning the servo arm successively through 90 it is usually possible to set it virtually 100 straight or at right angles as required...

Page 57: ...58 Baustufe Stage Stade 9 III PRO Ø 1 mm 61 5 mm Standard 59 mm 3 D ...

Page 58: ...poxy glue Allow the ropoxi to cure thoroughly Screw the ball links on the threaded ends 9 3 Fitting the swashplate linkage Tip If you find that the ball links are stiff to move when pushed onto the balls you can free them up by gently squeezing the links using pointed nose pliers The more free moving the linkage the more accurately your model will respond to the controls 9 4 Fitting the collective...

Page 59: ...III PRO Baustufe Stage Stade 9 60 ...

Page 60: ...ottle servo should close the carburettor completely The travel of the carburettor arm must be symmetrical and at its centre point stick centre position it should be parallel to the servo output arm Select dimension GB to ensure that the carburettor can be opened and closed completely using full servo travel including trim Note If you are using a speed regulator the sensor finger S4821 can be attac...

Page 61: ...III PRO 62 Baustufe Stage Stade 9 ...

Page 62: ...The tail rotor blades not included in the kit should be balanced carefully before you fly the helicopter for the first time We recommend the use of our tail rotor balance shaft S1346 for this Tighten the tail rotor blades to the point where they are still just free to swivel but do not collapse under their own weight The tail rotor blades need to be free to swivel both to avoid vibration and to av...

Page 63: ...III PRO 64 Baustufe Stage Stade 9 10 S0039 M 3 x 10 4x S1005 PT 2 5 x 6 5 6x S0007 3 2 x 9 x 0 8 4x S0012 M 3 STOP 4x S0001 3 2 x 7 x 0 5 8x S0030 M 3 x 8 4x S1036 ...

Page 64: ... gyro if necessary If your gyro does not feature a reversing switch invert the gyro element 10 0 Fitting the fan housing remember to cut the openings for the exhaust manifold and needle valve Fit the self tapping screws S1005 in the left hand housing shell before screwing the shell and fan holder S1036 to the motor bracket Align the parts and adjust the fan housing so that there is about 1 mm clea...

Page 65: ...III PRO 66 Baustufe Stage Stade 10 ...

Page 66: ... it Place the clear canopy moulding on the cabin trim it to fit if necessary and tape it in place Drill 1 5 mm Ø holes for the self tapping screws S1007 Remove the clear moulding and open up the holes to 2 5 mm Ø Screw the glazing in place Apply the decals 10 1 Verrière de cabine Appliquer les alésages dans la cabine selon les repères Mettre la verrière en place et la fixer Mettre l élément transp...

Page 67: ...III PRO 68 Baustufe Stage Stade 11 C G C G TAPE PEN C G A ...

Page 68: ...ow be suspended freely and the lighter blade will rise The next step is to add pieces of coloured film supplied to the lighter blade until both the total weight and the blade s CG are the same as those of the heavier blade This is the procedure Mark the position of the heavier blade s CG on the lighter blade If the second marked point is further towards the blade tip than the established CG then t...

Page 69: ...acking The first time you operate the model it is essential to check blade tracking Caution Always keep a safe distance away from the spinning rotor min 5 m Start the motor and allow the rotor to spin up so that you can check blade tracking Look along the rotor plane and check the height of the blade tips If the blade tips are at different heights with the main rotor turning at hovering speed eith...

Page 70: ... the hover point The ideal situation is that the helicopter hovers when the collective pitch stick is at centre corresponding to a blade pitch of 4 and an appropriate rotor speed Gradually move the collective pitch stick from idle towards the collective pitch centre point If the machine lifts off before the stick reaches the centre point reduce the value for the centre point of the throttle curve ...

Page 71: ...ry The ideal situation is that the model shows no tendency to yaw turn around its vertical axis when the model climbs or descends This unwanted turning is caused by the variations in torque produced by the main rotor Pre condition The model is trimmed accurately for a neutral hover i e when hovering the model shows no tendency to turn around the vertical yaw axis The throttle and collective pitch ...

Page 72: ...n to the main rotor reduce the negative tail rotor compensation Curve 2 Standard values are REVO UP approx 30 REVO DOWN approx 20 The following section covers a number of extra programming functions briefly We recommend that you study your RC system operating manual before attempting them Idle up Idle up 1 This is used to increase motor speed when collective pitch is set to a low value The advanta...

Page 73: ... sont déterminée par l expérience Important après la première mise en service contrôler le serrage de toutes les vis principalement au niveau des éléments d entraînement et du système du rotor Toutes les 2 ou 3 heures de pilotage il faut lubrifier ou graisser les emplacements suivants de l hélicoptère Arbre du rotor principal dans la zone du plateau cyclique Arbre du rotor arrière dans la zone du ...

Page 74: ...III PRO 75 Zeichnungen und Ersatzteilliste Drawings and spare parts list Croquis et liste des pièces détachées ...

Page 75: ...III PRO 76 S3522 ...

Page 76: ...III PRO 77 ...

Page 77: ...III PRO 78 ...

Page 78: ...79 III PRO ...

Page 79: ...80 III PRO 6 mm 1 mm Standard 0 mm 3 D ...

Page 80: ...III PRO 81 ...

Page 81: ...III PRO 82 S4942 S4941 ...

Page 82: ...III PRO 83 ...

Page 83: ...III PRO 84 61 5 mm Standard 59 mm 3 D ...

Page 84: ...85 III PRO ...

Page 85: ...essingkugel Ø4 8 Ni 10 S1190 Kugelgelenk mit Molybdän 10 S1401 Kraftstoffschlauch 2 5x5 5 1 Meter S1551 Drucklager B8 1 Best Nr Bezeichnung Liefer menge S1585 Paßscheibe 8x13x0 5 2 S1570 Paddelstange 1 S1572 Distanzring 3x5x2 2 1 S2487 Gewindestange M4x80 1 S2562 Tankverschluß I D 25 1 S2838 Glühkerzenfernanschluß 1 Satz S2868 Rotorkopfbremse 1 S3003 Kufenbügel 250 mm weiß 2 S3037 Inbusschraube M3...

Page 86: ...92 Grundwinkel links 1 S4820 Plattform 44x61 3 S48201 Akkuhalter Kst 1 S4821 Sensorfinger 1 Best Nr Bezeichnung Liefer menge S4826 Kupplungsglocke montiert 1 S4828 Kupplungsnabe 1 S4831 Anlaßscheibe D15x38x10 1 S4833 Distanzhülse montiert D6x16 6x15 1 S4834 Motorträgerplatte 1 S4835 Abstandsbolzen SW 8x35 2 S4837 Abstandsbolzen SW 7x61 1 S4838 Schottwand für Gebläsegehäuse 1 S4843 Grundplatte 1 S4...

Page 87: ...ge assembled 1 S1048 Canopy retainer 2 S1095 Plated brass linkage ball 4 8 Ø 10 S1190 Ball link 10 S1401 Fuel tubing 2 5 x 5 5 1mtre S1551 Thrust bearing 8 1 No Description Qty supp S1585 Shim washer 8 x 13 x 0 5 2 S1570 Flybar 1 S1572 Spacer ring 3 x 5 x 2 2 1 S2487 Threaded rod M4 x 80 1 S2562 Fueltank cap 25 I D 1 S2838 Remote glow socket 1 set S2868 Rotor head brake 1 S3003 Skid bar 250 mm whi...

Page 88: ...ase bracket 1 S48192 L H base bracket 1 S4820 Platform 44 x 61 3 S48201 Plastic battery holder 1 S4821 Sensor probe 1 No Description Qty supp S4826 Clutch bell assembled 1 S4828 Clutch hub 1 S4831 Starter disc 15D x 38 x 10 1 S4833 Spacer sleeve assembled6D x 16 6 x 15 1 S4834 Motor mount plate 1 S4835 Stand off pillar 8 A F x 35 2 S4837 Stand off pillar 7 A F x 61 1 S4838 Fan housing bulkhead 1 S...

Page 89: ...te 10 S1401 flexible en caoutchouc 2 5x5 5 1 mtre S1551 palier de butée B8 1 Réf Désignation Qté livrée S1585 rondelle calibrée 8x13x0 5 2 S1570 masselotte de barre stabilisatrice 1 S1572 bague entretoise 3x5x2 2 1 S2487 tige filetée M4x80 1 S2562 bouchon de réservoir Ø 25 1 S2838 branchement de la bougie 1 jeu S2868 frein de tête de rotor 1 S3003 étrier d atterrisseur 250 mm blanc 2 S3037 vis six...

Page 90: ...re porteuse gauche 1 S4820 plate forme 44x61 3 S48201 porte accu plastique 1 S4821 pion de détection 1 Réf Désignation Qté livrée S4826 cloche d embrayage montée 1 S4828 moyen d embrayage 1 S4831 rondelle de démarrage 15x38x10 1 S4833 manchon entretoise monté 6x16 6x15 1 S4834 plaque support moteur 1 S4835 tourillon d écartement 8x35 2 S4837 tourillon d écartement 7x61 1 S4838 cloison étanche du c...

Page 91: ...bbe Modellsport 2004 Copying and re printing in whole or in part only with prior written approval of robbe Modellsport GmbH Co KG Sous réserve de d erreur et de modification technique Copyright robbe Modellsport 2004 Copie et reproduction même d extraits interdites sans autorisation écrite expresse de la Société robbe Modellsport GmbH Co KG robbe Modellsport GmbH Co KG Metzloserstr 36 Telefon 0664...

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Robble Schluter Millennium 60 III PRO S 2875, Manual

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