Robalo 2012 220 Owner'S/Operator'S Manual Download | Manualshive

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PREVENTIVE MAINTENANCE AND REPAIR ...............6

Engine ..................................................................................6-1
Tune-up ................................................................................6-2
Fuel System .........................................................................6-2
Monthly Inspection ...............................................................6-2
Lower Drive Unit (O/B) .........................................................6-2
Propeller ...............................................................................6-3
Bilge .....................................................................................6-3

TROUBLESHOOTING ....................................................7

INTERIOR AND EXTERIOR CARE ................................8

Fiberglass and Gelcoat ........................................................8-1
Hull Bottom Maintenance .....................................................8-2
Bottom Paint (Anti-Fouling) ..................................................8-2
Deck Hardware and Fittings .................................................8-2
Windshield and Portholes.....................................................8-3
Carpet ..................................................................................8-3
Seat Coverings and Vinyl .....................................................8-3
Canvas (Weather Coverings) ...............................................8-4
Cabin Cushions, Side Curtains, and Fabrics .......................8-4

WINTERIZING AND STORAGE .....................................9

Lifting The Boat ....................................................................9-1
Dry Storage Preparation ......................................................9-1
Systems and Components ...................................................9-2
Engine ..................................................................................9-2
Fuel System .........................................................................9-2
Battery ..................................................................................9-2
Recommissioning .................................................................9-3

NAUTICAL GLOSSARY ................................................10

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Summary of Contents for 2012 220

Page 1: ...ederation or yacht club will be pleased to advise you of local sea schools or competent instructors Please keep this manual in a secure place and hand it over to the new owner when you sell the craft...

Page 2: ...tation Devices 3 10 Boat Profile and System Layouts 3 13 COMPONENTS 4 Dashboard and Instrument Panel 4 1 Windlass System 4 2 Hydraulic Steering System 4 2 Multifunction Navigation Display System 4 3 T...

Page 3: ...8 1 Hull Bottom Maintenance 8 2 Bottom Paint Anti Fouling 8 2 Deck Hardware and Fittings 8 2 Windshield and Portholes 8 3 Carpet 8 3 Seat Coverings and Vinyl 8 3 Canvas Weather Coverings 8 4 Cabin Cus...

Page 4: ...mable liquids here 056 0864 WARNING Avoid serious injury or death from fire or explosion resulting from leaking fuel Inspect system for leaks at least once a year 056 0864 WARNING OPEN FLAME COOKING A...

Page 5: ...OR PERSONAL INJURY CHECK FOR WATER ON SEAL BEFORE OPENING WARNING AVOID DAMAGE TO YOUR FUEL SYSTEM DO NOT USE FUEL OR ADDITIVES CONTAINING MORE THAN 10 ALCOHOL BY VOLUME Methanol or Ethanol DAMAGE AN...

Page 6: ...ge or death Carbon monoxide can be present in the cabin Signs of carbon monoxide poisoning include nausea headache dizziness drowsiness and lack of consciousness Get fresh air if anyone shows signs of...

Page 7: ...BOAT IS UNDERWAY COULD RESULT IN SEVERE PERSONAL INJURY STOP BOAT AND TURN OFF ENGINES BEFORE USING 1 Turn off boat s shore power switch 2 Connect cable at boat first 3 If polarity warning indicator i...

Page 8: ...OULD RESULT IN SEVERE PERSONAL INJURY STOP BOAT AND TURN OFF ENGINES BEFORE USING AVOID SERIOUS OR FATAL INJURY DUE TO ROTATION OF SEAT LOCK SWIVEL WHEN SPEED EXCEEDS 5 M P H INTERRUPT SWITCH MUST BE...

Page 9: ...transfer ownership of this boat to someone else be sure to give this manual to the new owner Your owner s packet contains the manual for the boat you selected Also in this packet are instruction manua...

Page 10: ...terizing Storage What do you do when you need to winterize or store your boat for extended periods of time This chapter provides the necessary information 10 Nautical Glossary The Nautical Glossary de...

Page 11: ...o rigging detail is a Robalo hallmark Instead of routing the engine wiring harness haphazardly in the bilge in black tape we rely on automotive style flexguard loom that not only keeps things neat but...

Page 12: ...our responsibilities include the following 1 Read this manual as well as all other manuals and information included in your owner s packet 2 Schedule an appointment with your dealer to go over all war...

Page 13: ...r beaches and cause illness U S Coast Guard regulations therefore strictly prohibit dumping plastic refuse or other garbage mixed with plastic into the water any where Further the regulations restrict...

Page 14: ...st the expected time It also has space for indi cating information about the person filing this report Leave the completed form ashore with a responsible person We recommend you make several copies of...

Page 15: ...__________________ Model Number Radio __________________ _______________ Manufacturer Type ____________________________________________________ Model Number ___________________________________________...

Page 16: ...l Used In Gallons Distance Traveled In Miles RPM Average Miles per Hour Gallons per Hour Date FUEL USAGE CHART RunTime In Hours Fuel Used In Gallons Distance Traveled In Miles RPM Average Miles per Ho...

Page 17: ...als Flash Light _____________ _____________ ______________ Mirror Paddles Anchor _____________ _____________ ______________ Food Water Life Raft Radio _______________________ _______________________ O...

Page 18: ...1 11...

Page 19: ...elow Robalo warrants to only the Original Purchaser of a new Robalo boat that either Robalo or its authorized dealer will at Robalo s option repair or replace the fiberglass hull manufactured by Robal...

Page 20: ...owner must first notify the dealer from whom the boat was purchased of any claim under this warranty within the applicable warranty period and within thirty 30 days after the defect is or should have...

Page 21: ...boat that has been used by the dealer for demonstration purposes 15 Any defect or repair requiring redesign of the Boat except pursuant to the recall provision of the United States Federal Boat Safet...

Page 22: ...tify Robalo for any claimed defect that is not corrected after one repair attempt Robalo requires written notice from the Owner of any warranty claim prior to the expiration of the limited warranty Th...

Page 23: ...1 16...

Page 24: ...ral advisory statement relating to equip ment operation and maintenance procedures Its intent is to call attention to information more important than normal text SAFETY RECOMMENDATIONS The popularity...

Page 25: ...with care courtesy and common sense Instruct at least one other passenger aboard in the basic operat ing procedures in handling your boat This person can take over if you unexpectedly become unable t...

Page 26: ...rina about navigational aids unique to your area U S Coast Guard Website www uscg mil California Coast Guard Website www ccg ggc gc ca If you have a marine radio telephone heed storm warnings and answ...

Page 27: ...ble for continuous wear PFD Type IV Throwable You must also have aboard at least one throwable PFD Type IV device The Type IV device can be thrown to a person in the water and grasped and held by the...

Page 28: ...passing Do not run at high speeds during night operation Always use common sense and good judgment SAFETY AFLOAT Once your boat is launched and your excursion is underway you need to be aware of your...

Page 29: ...ar reflectors if installed on your boat should be 18 inches diagonally They should be placed as far above waterline as possible Otherwise a boat with radar may have trouble see ing your boat Man Overb...

Page 30: ...er bilge pump operation Do not overload boat Adjust boat speed and trim to match sea and weather conditions Close all cabin hatches doors etc while underway to prevent flooding due to heavy seas or ra...

Page 31: ...iately VHF channel 16 or 22 CB radio Running Aground If you run aground check everyone for injury and inspect damage to the boat and propeller s If possible shift weight of passengers or gear to heel...

Page 32: ...or underway Become familiar with these examples and their precautions to prevent dan gerous accidents from occurring on your boat 2 9 DANGER Blocked hull exhaust outlets near a pier dock sea wall bulk...

Page 33: ...and vibra tion can accelerate deterioration What to do 1 Schedule regular engine and exhaust system maintenance inspections by experienced and trained technicians 2 10 Figure 2 5 Desired Ventilation...

Page 34: ...the bilge blower for AT LEAST FOUR MINUTES before starting an inboard or sterndrive engine On a boat with portable fuel tanks make sure the vents can be closed and the tanks have a vapor tight leak pr...

Page 35: ...s a set of hand signals recommended by the American Water Ski Association AWSA The skier the observer and the boat operator should know and understand these 7 simple signals Following these guidelines...

Page 36: ...ware Spare set of spark plugs and ignition parts Tool kit WAKEBOARD TOWER AND HOLDERS Wakeboard tower and holders are optional on select models If equipped the tower provides a raised attach point ski...

Page 37: ...l injury WARNING This wakeboard tower should be used for towing wakeboard and ski devices only Improper use may over stress the wakeboard tower imbalance the boat or allow the tow rope to contact pass...

Page 38: ...MAY BE LETTERED SG DAYMARK G 1 TR R DAYMARK 2 REMEMBER THESE RULES 1 OVERTAKING PASSING Boat being passed has the right of way KEEP CLEAR 2 MEETING HEAD ON Keep to the right 3 CROSSING Boat on right...

Page 39: ...must be adaptable to the nega tive ground system NOTE Power feeds for accessory equipment must NOT be taken from the voltmeter terminals A fuse block near the helm has been provided with additional ac...

Page 40: ...d at this setting is the automatic bilge pumps carbon monoxide detector if equipped stereo memory and optional corrosion protection system 2 To start the engine place switch in Number 1 position With...

Page 41: ...pplied to your boat from the STBD Main Engine battery 3 PORT Switch ON To start the engine place switch in ON position With this setting power will now be supplied to your boat from the PORT Main Engi...

Page 42: ...attery 3 PORT Switch ON To start the engine place switch in ON position With this setting power will now be supplied to your boat from the PORT Main Engine House battery Having this switch in the ON p...

Page 43: ...Main Engine battery This will allow the engine alter nator to charge on the main battery 3 PORT Switch ON For cabin or accessory power place the switch in the ON position Power will now be supplied to...

Page 44: ...boat to shore power turn off the main cabin circuit breakers Attach the shore power cord to the boat first and turn clockwise to lock Thread the locking ring on the inlet to secure the cord Connecting...

Page 45: ...dual AC breaker and switches can now be energized To Disconnect Shut off each individual breaker first then shut off the boat s main AC circuit breaker Turn off the dock breaker Disconnect the dock en...

Page 46: ...protect underwater hardware on your boat Zinc is less noble than copper based alloys and aluminum used in underwater fittings therefore it will deteriorate first and protect the more noble parts Zinc...

Page 47: ...components Fuel tank fittings are accessible through the inspection plate of the cock pit floor Note The fuel fill cap has a built in tank ventilation feature If you should need to replace the cap see...

Page 48: ...e water pump supplies water under pressure to the fresh water system The filter keeps particles from entering the pump reservoir Check the filter periodically and clean if necessary A clogged filter m...

Page 49: ...h the Coast Guard regarding regulations in your area If your boat is equipped with the Vacuflush head your waste system is actuated by a HEAD or TOILET SYSTEM switch in the head It uses fresh water to...

Page 50: ...supply to the macerator The macerator pulls the waste from the holding tank grinds the waste into small particles and pumps the waste over board through a hull discharge fitting above the water line F...

Page 51: ...ump Pump for Head 5 Vacuflush Holding Tank 6 Vacuflush Overboard Discharge Pump Optional 7 Microwave 8 LCD Television Optional 9 DVD Player Optional 10 Stereo AM FM CD 11 Air Conditioner Control 12 CO...

Page 52: ...tional 8 Air Conditioner Sea Pump Optional 9 Air Conditioner Optional 10 Vacuflush Holding Tank 11 Vacuflush Overboard Discharge Pump Optional 12 Livewell Pump Forward Raw Water Washdown Pump 13 Livew...

Page 53: ...ter Seacock 6 Sea Strainer 7 Livewell Pump Aft 8 Livewell Pump Fwd 9 Raw Water Washdown Pump 10 Steering Helm 11 Fuel Tank 12 Sump Pump 13 Water Tank 14 Water Pump Filter 15 Vacuflush Holding Tank 16...

Page 54: ...7 Sump Pump 8 Steering Helm 9 Fuel Tank 10 Air Conditioner optional 11 Air conditioner Sea Strainer optional 12 Air Conditioner Seacock optional 13 Air Conditioner Sea Pump optional 14 Head Sink 15 W...

Page 55: ...wn Pump 9 Sump Pump 10 Steering Helm 11 Fuel Tank 12 Air Conditioner optional 13 Air Conditioner Sea Strainer optional 14 Air Conditioner Seacock optional 15 Air Conditioner Sea Pump optional 16 Head...

Page 56: ...a Strainer 7 Livewell Pump 8 Raw Water Washdown Pump 9 Sump Pump 10 Steering Helm 11 Fuel Tank 12 Water Tank Under Deck 13 Water Pump Filter 14 Vacuflush Holding Tank 15 Vacuflush Overboard Discharge...

Page 57: ...Sea Strainer optional 7 Livewell Pump optional 8 Raw Water Washdown Pump optional 9 Steering Helm 10 Fuel Tank 11 Water Tank 12 Water Pump Filter 13 Vacuflush Holding Tank optional 14 Vacuflush Overb...

Page 58: ...Sea Strainer 6 Livewell Pump Raw Water Washdown Pump 7 Steering Helm 8 Fuel Tank 9 Water Tank 10 Water Pump Filter Livewell Pump Secondary System optional 11 Vacuflush Holding Tank 12 Vacuflush Overb...

Page 59: ...r Seacock Sea Strainer 6 Livewell Pump Raw Water Washdown Pump 7 Steering Helm 8 Fuel Tank 9 Water Tank 10 Water Pump Filter 11 Vacuflush Holding Tank 12 Vacuflush Overboard Discharge Pump optional 13...

Page 60: ...ainer 7 Livewell Pump 8 Raw Water Washdown Pump 9 Steering Helm 10 Fuel Tank 11 Water Tank 12 Water Pump Filter 13 Vacuflush Holding Tank 14 Vacuflush Overboard Discharge Pump Optional 15 Power Steeri...

Page 61: ...Seacock 6 Sea Strainer 7 Livewell Pump 8 Raw Water Washdown Pump 9 Steering Helm 10 Fuel Tank 11 Water Tank 12 Water Pump Filter 13 Vacuflush Holding Tank 14 Vacuflush Overboard Discharge Pump Option...

Page 62: ...Sea Strainer 6 Livewell Pump 7 Raw Water Washdown Pump 8 Steering Helm 9 Fuel Tank 10 Water Tank 11 Water Pump Filter 12 Vacuflush Holding Tank 13 Vacuflush Overboard Discharge Pump Optional Robalo 22...

Page 63: ...se versus known fuel consumption because the gauge is only an approximate reading of the amount of fuel in your boat s tank The voltmeter indicates battery voltage When the engine is run ning the mete...

Page 64: ...to lift a person Refer to owner s manual packet for instructions and warranty information HYDRAULIC STEERING SYSTEM Your boat has a hydraulic steering system This system has two basic elements helm p...

Page 65: ...ng include engine torque trim tab settings waves and speed POWER TRIM The power trim system allows the operator to raise and lower the engine to adjust the drive angle while underway It also allows th...

Page 66: ...battery when it is powered by the 12 volt DC system It can draw a 100 amp battery dead in a short period of time To avoid exces sive battery drain keep the temperature control at a medium setting when...

Page 67: ...If you operate your boat at night the law requires you to turn your boat s running lights ON Your Robalo boat has one white one red port and one green starboard light Check running lights periodi cal...

Page 68: ...ND DVD PLAYER Some models come with a television with a dockside cable inlet Refer to owner s manual packet for instructions and warranty information Note An A B switch located in the galley will chan...

Page 69: ...n electrical panel in the cabin Refer to Section 3 for additional information about this panel The air conditioner runs on 120 or 220 volt AC power from either the onboard generator or shore power You...

Page 70: ...lo models there is an optional 12V air conditioner Power supplied to the optional 12V air conditioner comes from two additional batteries located in the engine com partment These batteries are recharg...

Page 71: ...ate them If your fire extinguisher has a charge indicator gauge cold or hot weather may affect the gauge reading Consult the instruction man ual supplied with the fire extinguisher to determine the ac...

Page 72: ...default engine idle speed Press to switch between the displays Changing backlight settings 1 To activate the backlight mode 2 To switch between LIGHT ON and LIGHT OFF Press to switch between the five...

Page 73: ...the five brightness levels 1 5 3 1 second To switch between SYNC and non sync 4 or wait 5 seconds To return to the normal display Trip display 1 second To reset the distance traveled Switching the spe...

Page 74: ...To switch between SYNC and non sync 4 or wait 5 seconds To return to the normal display Total fuel consumption display 1 To switch FLOW TTL display 2 1 second To reset the TTL display Trip display 1...

Page 75: ...4 13...

Page 76: ...and gear while providing support for the hull Be sure not to overload your trailer by loading the boat with excess baggage camping equipment etc Check the certification label on the frame of the trai...

Page 77: ...el gradually until you get the feel of safe backing LAUNCHING AND LOADING The handling of your boat and trailer at the ramp requires practice skill and patience With care and attention to the followin...

Page 78: ...ropriately Pull you vehicle away and park it Important After each launching monitor the bilge periodically to assure against abnormal water intake Do not leave a new boat unattended for at least 8 hou...

Page 79: ...inches of line lock your winch and give the boat a push Then unlock the winch and try again If this doesn t work you might try backing the trailer deeper if possible Care should be given when launchin...

Page 80: ...weight displacement However the U S Coast Guard does require that a capacity plate be affixed to all boats up to 20 feet long This plate states the maxi mum load capacity The plate shows persons and...

Page 81: ...uel filter and carburetor Any sign of leakage or deterioration requires immediate replacement before further engine operation Robalo Boats recommends using alcohol free gasoline when possi ble because...

Page 82: ...scard in a safe place any rags you may have used to wipe off fuel spills 2 Open bilge compartment and all hatches windows doors and compartments closed during fueling Inspect these areas for fuel fume...

Page 83: ...e the throttle lever to neutral position Then push forward quickly and firmly to shift into forward gear or backward to shift to reverse Your engine should be running at a slow speed as you move away...

Page 84: ...boat angle for load and water conditions by trimming the drive unit Figure 5 3 The power trim system allows the operator to adjust the drive angle while under way by changing the angle of the outdriv...

Page 85: ...ansom Very often the optimum drive unit angle setting for the highest speed while carrying a light load will be just short of the porpoise point However such a setting is unsuitable when you have a he...

Page 86: ...ons on the key pad simultaneously for approximately three to four seconds This will turn on the control box and allow the trim tabs to run up or down Once the control box is turned on in the test mode...

Page 87: ...e galvanized chain which holds up well as the line moves back and forth on the bottom The rest of the line should be nylon anchor line which stretches to soften the impact of wind and waves on your bo...

Page 88: ...Never approach a dock at a speed at which you would not want to bump the dock To dock a boat to the starboard side 1 Approach at an angle approximately 45 degrees to the dock 2 When the bow is within...

Page 89: ...ks well for mooring lines and anchor lines Rope made of high tensile strength polyester fibers like Dacron is just about as strong as nylon rope but it does not stretch Kevlar rope is strong and does...

Page 90: ...arm let it cool for ten minutes to allow oil to drain back into the engine oil pan This will make the check more accurate 4 Pull engine oil dipstick out of its sleeve wipe clean and push dipstick back...

Page 91: ...em must be inspected frequently and maintained regu larly Check for leaks and or vapors and repair any problems immediately Keep fuel tank filled during the boating season to pre vent moisture from co...

Page 92: ...e any hoses showing signs of wear and remove the cause or re route hoses 5 Check fittings and seal locations for leaks damage and service as necessary Consult your Robalo dealer regarding all repairs...

Page 93: ...rvice TROUBLESHOOTING 7 7 1 PROBLEM CAUSE SOLUTION Engine will not crank Ignition system 1 Ignition fuse tripped 2 Neutral safety switch not making proper contact 3 Throttle lever in wrong position 4...

Page 94: ...e if equipped 2 See Engine Owner Service Manual to review starting procedure 3 Check and replace fuel filter 4 Check fuel pump fuel pump filter carbu retor fuel filter and fuel tank line for cracked f...

Page 95: ...t cable and linkages for binding obstructions or loose fasteners 3 Service ignition system and carburetor 4 Check air intake 5 Check engine temperature See Engine Owner Service Manual 1 Remove clean o...

Page 96: ...and tighten all connections as necessary 1 Replace gauge or tube and tighten or replace line as necessary 2 Fill with proper grade and viscosity oil See Engine Owner Service Manual 1 Drain oil and re...

Page 97: ...aged hull bottom 1 Loose engine mounting bolts 2 Damaged propeller shaft 3 Propeller bent or pitch out of true 6 Use compressed air at not more than 20 psi to blow out obstruction Replace line if kink...

Page 98: ...stant to deep stains To remove minor stains wash the affected area with a soft cloth and household deter gent Then rinse thoroughly with clear water If deep stains do occur use a special fiberglass cl...

Page 99: ...er pollution salinity current and organic matter in the water To protect and repaint the boat bottom perform the following Remove boat from water once a year Scrub bottom with a soap and water solutio...

Page 100: ...solution and a scrub brush After cleaning thoroughly rinse carpet with clear water Your owner s packet has more detailed information provided by the manufacturer Follow the manufacturer s recommendati...

Page 101: ...ter repellent or 303 High Tech Fabric Guard avail able at most marine dealers Allow all canvas to air dry before storing Never store canvas damp or wet Provide proper ventilation to limit the possibil...

Page 102: ...large capacities Do not use deck cleats or bow or stern eyes for lifting the boat Be sure boat remains level while being lifted to avoid sling movement or boat damage If using any boat lifting device...

Page 103: ...ng winterization of the systems and components is necessary Failure to do so will seri ously damage them They include but are not limited to generator air conditioner strainers hot water heater sump p...

Page 104: ...ortant Inspection of the fuel system at recommissioning is very important We cannot overemphasize our concern for your safety 2 Clean battery terminal posts with wire brush or steel wool before reinst...

Page 105: ...f a boat is said to be astern of the boat Athwart Across Aweigh Off the bottom said of an anchor Aye Yes while aboard a boat or ship Means I understand Bail To remove water from a boat by pump or bail...

Page 106: ...such as a boat s license Chart A map of a body of water that contains pilot ing information Chine The intersection of sides and bottom of a boat Cleat A piece of wood or metal with projecting ends to...

Page 107: ...to protect fragile articles against shock and breakage baggage or per sonal effects Ebb An outgoing tide Estuary An inlet or arm of the sea Fathom Six feet Fenders Objects placed along the side of th...

Page 108: ...member of a boat s hull Knot To bend a line Also a unit of speed equal to one nautical mile 6 076 10 feet an hour Launch 1 To put a vessel into the water 2 a small open powerboat mainly used for trans...

Page 109: ...opposite of inboard Outdrive A propulsion system for boats with an inboard motor operating an exterior drive with driveshaft gears and propeller also called stern drive and inboard outboard Overall L...

Page 110: ...er under load Sole The cabin or cockpit floor Spar Buoy A channel marker that looks like a tall slender pole Stand On Vessel The vessel with the right of way Starboard The right side of a boat when yo...

Page 111: ...g the bot tom paint and the topsides Way Movement of a vessel through the water Technically it is underway when not at anchor aground or made fast to the shore The com mon usage is interpreted as prog...

Page 112: ...11 1 WIRING SCHEMATICS 11 Robalo 220...

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Page 132: ...WIRING SCHEMATICS 12 12 1 Signature 370...

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