Roadmaster 917-3 Installation Instructions Manual Download

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KIT# 917-3

04/21/08

ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 1-800-669-9690 fax 360-735-9300 www.roadmasterinc.com

BASEPLATE KIT

INSTALLATION INSTRUCTIONS

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH, PERSONAL INJURY OR PROPERTY DAMAGE

R O A D M A S T E R

I N C.

Item

Qty.

Description

Part#

1 .............. 8 ............... 8mm x 1.25 x 30 mm .......................................................... 356001-00

2 .............. 8 ............... LOCK WASHER .................................................................. 355705-00

3 .............. 8 ............... FENDER WASHER ............................................................. 355702-00

4 .............. 2 ............... 1/2" x 9" BOLT .................................................................... 350114-00

5 .............. 2 ............... 1/2" x 1 3/4" BOLT .............................................................. 350096-00

6 .............. 4 ............... LOCK WASHER .................................................................. 350309-00

7 .............. 4 ............... NUT ..................................................................................... 350258-00

8 .............. 2 ............... 5/8" x 3" BOLT .................................................................... 350154-00

9 .............. 2 ............... LOCK WASHER .................................................................. 350313-00

10 ............ 2 ............... DRAW PIN, SPRING PIN .................................................... 357035-00

13 ............ 1 ............... MAIN BRACE ...................................................................... C-000991A

14 ............ 1 ............... DRIVER SIDE ARM WELDMENT ....................................... C-000992

15 ............ 1 ............... PASSENGER SIDE ARM WELDMENT .............................. C-000993

16 ............ 1 ............... PASSENGER SIDE REAR MOUNTING WELDMENT ........ C-000994

17 ............ 1 ............... DRIVER SIDE REAR MOUNTING WELDMENT ................. C-000995

18 ............ 1 ............... DRIVER SIDE REAR WELDMENT ..................................... C-001285

19 ............ 1 ............... PASSENGER SIDE REAR WELDMENT ............................ C-001286

20 ............ 1 ............... 3/8" x 1 1/2" x 1 1/2" SPACER ........................................... A-001645

Important

Note: this bracket will not
accommodate the Guardian
rock shield, Stowaway or the
StowMaster and StowMaster
All Terrain tow bars.

Summary of Contents for 917-3

Page 1: ...2 1 2 x 1 3 4 BOLT 350096 00 6 4 LOCKWASHER 350309 00 7 4 NUT 350258 00 8 2 5 8 x 3 BOLT 350154 00 9 2 LOCKWASHER 350313 00 10 2 DRAW PIN SPRING PIN 357035 00 13 1 MAIN BRACE C 000991A 14 1 DRIVER SIDE ARM WELDMENT C 000992 15 1 PASSENGER SIDE ARM WELDMENT C 000993 16 1 PASSENGER SIDE REAR MOUNTING WELDMENT C 000994 17 1 DRIVER SIDE REAR MOUNTING WELDMENT C 000995 18 1 DRIVER SIDE REAR WELDMENT C ...

Page 2: ...e to the towed vehicle will result This bracket is only warranteed for the original installation Installing a used bracket on another vehicle is not recommended and will void the warranty Failure to follow these instructions can result in property damage personal injury or even death WARNING WARNING IMPORTANT All brackets must be assembled with all the bolts left loose for final adjustment and pos...

Page 3: ...astener and a 10mm head bolt on each side of the fascia near the headlights Fig B C D 2 Push down on four clips in the middle of the grille then pull forward to remove Fig E F 3 Remove nine plastic fasteners from under the fascia Fig G then two more located higher on the splash panel on each side Fig H Fig B Fig C Fig D Fig E Fig F Fig G Fig H Fig I Fig J Fig K Fig L BASEPLATE KIT INSTALLATION INS...

Page 4: ...n pull the sides of the fascia out and forward to remove Fig O Then remove the energy absorption foam Fig P 7 Remove the fascia retainer brackets under each headlight by remov ing five 10mm head bolts and one plastic fastener per bracket Fig Q R 8 Now remove the bumper core four bolts per side Fig S T 9 Remove the lower shoulder bolts located below the frame Fig U 10 Insert both frame rail braces ...

Page 5: ...g BB CC The pin is hardened steel and will require a sharp drill bit Take care to avoid the wiring harness 16 Bolt the rear brace in place under the frame on each side with a Fig DD x 1 bolt through a existing frame hole into the rear main brace threaded mounting hole Line the front of the braces up with the holes you just drilled in step 15 17 Bolt through the front of main receiver brace 3 8 spa...

Page 6: ...NTS BOLT TORQUE REQUIREMENTS BOLT TORQUE REQUIREMENTS METRIC BOLTS Thread Size Grade Plated Unplated 12mm 1 25 8 8 70 ft lb 65 ft lb 12mm 1 5 8 8 66 ft lb 61 ft lb 12mm 1 75 8 8 65 ft lb 60 ft lb 14mm 2 0 8 8 104 ft lb 97 ft lb METRIC BOLTS Thread Size Grade Plated Unplated 8mm 1 0 8 8 20 ft lb 18 ft lb 8mm 1 25 8 8 19 ft lb 18 ft lb 10mm 1 25 8 8 38 ft lb 36 ft lb 10mm 1 5 8 8 37 ft lb 35 ft lb S...

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