Roach Conveyors 251CALR, Owner'S Manual

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TECH HANDBOOK FOR BELT DRIVEN LIVE ROLLERS
TABLE OF CONTENTS
CAUTION LABELS
TECH HANDBOOK FOR BELT DRIVEN LIVE ROLLERS .......................................2
-Caution Labels .......................................................................................................2
CAUTIONS, WARNINGS AND HAZARDS ..........................................................3
-Introduction ...........................................................................................................3
-Cautions, Warnings and Hazards ...........................................................................3
SAFETY INFORMATION
.........................................................................................4
-Important Safety Guidelines ....................................................................................4
-Understanding Pop Out Rollers ...............................................................................4
RECEIVING AND INSPECTION .............................................................................5
-Shortages, Damages and Return Authorizations .......................................................5
-Uncrating and Storage ...........................................................................................5
GENERAL INSTALLATION INFORMATION ..........................................................6
-Couplings / Attaching Bed Sections ........................................................................6
-Unit Squareness .....................................................................................................6
-Squaring Bed Sections ............................................................................................7
-Identifying / Installing Permanent Floor Supports ......................................................7
KNEE BRACES, CASTERS AND CEILING HANGERS ...........................................8
-Installing Knee braces and Casters ..........................................................................8
-Installation of Ceiling Hangers ................................................................................8
UNDERTRUSSING AND POLYTIER SUPPORTS
...................................................9
-Installation of Undertrussing ....................................................................................9
-Installation of Polytier Supports ...............................................................................9
INSTALLATION OF BELTING ...............................................................................10
-Belt Connections ...................................................................................................10
-Maintaining Proper Belt Tension ............................................................................10
BELT PATH .............................................................................................................11
-Illustrations for Units With End Drive .....................................................................11
-Illustrations for Units With Center Drive .................................................................11
START-UP PROCEDURES .....................................................................................12
-Drive Chain and Sprocket Alignment .....................................................................12
-Drive Chain and Sprocket Tension .........................................................................12
-Gear Reducer Vent Plug .......................................................................................13
-Preparing for Initial Start-Up .................................................................................13
BELT TRACKING ....................................................................................................14
-General Information .............................................................................................14
-Pop Out Rollers and Installation of Tread Rollers ....................................................14
-Erratic Tracking at Start-Up ...................................................................................15
-Advanced Tracking Adjustments ............................................................................15
SETTING PRESSURE ROLLER TENSION ..............................................................16
-Model 638CALR Pressure Roller Adjustment ...........................................................16
-Model 796CALR / 251CALR Pressure Roller Adjustment .........................................16
MAINTENANCE SAFETY PRECAUTIONS ............................................................17
-Before Performing Maintenance ............................................................................17
-Maintenance and Follow-Up Details ......................................................................17
MAINTENANCE AND LUBRICATION
.................................................................18
-Maintenance Schedules ........................................................................................18
-Recommended Lubricants ......................................................................................19
-Report on Miscellaneous Maintenance Performed ...................................................20
TROUBLE SHOOTING AND REPLACEMENT PARTS .........................................21
-Trouble Shooting / Serial Plate .............................................................................21
PARTS LISTS FOR 638CALR
................................................................................22
-Units With 4” and 8” End Drive ............................................................................22
-Units With 4”, 8” and 12” Center Drive ................................................................23
-Units With 4” and 8” End Side Mount Drive ..........................................................24
PARTS LISTS FOR 796CALR ................................................................................28
-Units With 4” and 8” End Drive ............................................................................28
-Units With 4”, 8” and 12” Center Drive ................................................................29
-Units With 4” and 8” End Side Mount Drive ..........................................................30
PARTS LISTS FOR 251CALR
................................................................................31
-Units With 8” and 12” End Drive ..........................................................................31
-Units With 4”, 8” and 12” Center Drive ................................................................32
-Units With 8” and 12” End Side Mount Drive ........................................................33
NOTES ....................................................................................................................34
WARRANTY ..........................................................................................................35
ABOVE: Label attached to all protective guards (drives, roller guards, etc.)
ABOVE: Label placed near all drive assemblies and at 30’ intervals