RKI Instruments RI-600 Operator'S Manual Download | Manualshive

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Summary of Contents for RI-600

Page 1: ...RI 600 Indoor Carbon Dioxide Monitor Operator s Manual Part Number 71 0517 Revision 0 Released 11 7 22 ...

Page 2: ...res 20 5 4 Power on 21 5 5 Modes 22 5 6 User mode 23 5 7 Power off 25 6 Alarm Activation and Functions 26 6 1 Gas alarm activation 26 6 2 Fault alarm activation 27 6 3 External output operation 27 6 4 Peak hold operation 28 7 Maintenance 29 7 1 Maintenance intervals and items 29 7 2 Maintenance mode 30 7 3 Preparing for a Zero and Span Adjustment 36 7 4 Performing a Zero Adjustment 37 7 5 Performi...

Page 3: ...provement It is also prohibited to copy or reproduce this manual in whole or in part without permission Regardless of warranty period we shall not make any indemnification for accidents and damage caused by using the monitor Make sure to read the warranty policy specified on the instrument s warranty Purpose of use This carbon dioxide monitor measures carbon dioxide in the air and shows the concen...

Page 4: ...andling may cause minor damage to health or assets NOTE This message indicates advice on handling Method of confirmation for CE marking type DC specification only The CE marking is attached to the detector as shown below for CE versions Please confirm the instrument specification before using Refer to the Declaration of Conformity that is at the end of this manual if your instrument has the CE mar...

Page 5: ...ed intervals Do not run the monitor s power cable or remote sensor cable with power cables from another device or with high frequency or high voltage cables If a high frequency or high voltage cable needs to intersect with the monitor s power cable it should be orthogonally connected When wiring be careful not to apply any stresses on the cables by pulling tightening twisting etc Do not disassembl...

Page 6: ...sure safety Continuing to use the monitor without performing maintenance will compromise the sensitivity of the sensor thus resulting in inaccurate gas readings Do not pick the sensor or buzzer opening with a sharp pointed item The unit may cause malfunction or get damaged possibly resulting in incorrect measurements Do not also install the monitor in a place where the monitor may get wet Ignoring...

Page 7: ...accessories After unpackaging the unit check the monitor and accessories If there is anything missing contact RKI Main unit For names and functions of individual parts of the monitor and LCD display see 3 2 Names and functions for each part P 9 RI 600 ...

Page 8: ...ies Installation board 1 pc Gas calibration cap 1 pc Outline drawing Unit mm CAUTION The main unit and sensor unit remote type are precision devices Be careful not to drop the monitor when installing or uninstalling the main unit or sensor unit Dropping the monitor may compromise its original performance or cause malfunctions Power switch Cable outlet Cable outlet Cable outlet Cable outlet Display...

Page 9: ...tton Hold down this button to enter the user mode It is also used to cancel or skip during setup 3 button Used to change the screen and increase numerical values during setup 4 button Used to change the screen and decrease numerical values during setup 5 SET button Used to confirm the setting 6 Buzzer sound opening Emits operation and judgment sounds Do not block it 7 Sensor part Detects a gas to ...

Page 10: ...ing a fault alarm state 5 Concentration value display Maintenance indicator Displays the gas concentration Maintenance items and others are displayed during setup 6 Unit display Displays the unit ppm vol according to the specification 7 Gas name display Maintenance display Displays the gas name Maintenance items and others are displayed during setup 8 AC DC power display Lights up when the monitor...

Page 11: ...e the monitor is exposed to direct sunlight or radiant heat infrared rays emitted from a high temperature object or where the unit temperature changes suddenly Condensation may form inside the monitor and the monitor cannot adjust to sudden changes in the temperature Keep the monitor and its cables away from noise source devices When selecting installation points avoid a place where high frequency...

Page 12: ...y The external output and alarm contact of the monitor may be activated when the power is turned on when momentary blackout occurs or when the system is being stabilized In such cases use a UPS uninterruptible power system or take appropriate actions on the receiving side The monitor must be provided with the following power supply Power supply voltage 100 120 VAC 10 50 60 Hz or 24 VDC 10 Allowed ...

Page 13: ...de of the external relay if necessary For certain load conditions it is recommended that the surge absorbing part be attached to the contact It must be attached to an appropriate location by checking how the load is activated CAUTION While in a de energized state the b contact break contact may be opened momentarily by a physical shock such as external force When the b contact is selected for the ...

Page 14: ...g procedure 1 Loosen the screw at the lower part of the main unit and open the surface cover of the case 2 Push both sides of the monitor until it clicks 3 Open the surface cover 4 Fix the main unit with two screws M4 through the mounting holes 5 Put the surface cover back on the case and tighten the screw at the lower part of the main unit CAUTION Install the sensor in a place not directly expose...

Page 15: ...secure an installation space above the unit so that it can be installed by sliding Installation dimension drawing Installation board not used Compatible with JIS single switch box Secure as installation space Installation dimension drawing Installation board used ...

Page 16: ...ool Model VarioCrimp 4 206 204 manufactured by WAGO CAUTION Be careful not to damage the internal electronic circuit when wiring In addition be careful not to apply stresses on the monitor when overweight cables are installed The power and signal cables must be wired separately from the motor power cables When stranded wires are used prevent wires from contacting each other CAUTION When the wire i...

Page 17: ...actured by WAGO or equivalent a screwdriver with an edge width of 3 0 to 4 5 mm x 0 5 mm which can fully open the spring See the table below In doing this work be careful not to apply excessive force Ignoring this may damage the housing push buttons or cause the push buttons to break Compatible screwdriver manufactured by WAGO Screwdriver M straight type 210 120J Screwdriver M straight type short ...

Page 18: ...ows For Connecting AC Power For Connecting DC Power For external output signal 4 20 mA 0 1 V TN2 1 2 AC power TND 100 120 VAC 10 50 Hz 60 Hz 1 L 2 N 3 Not used Terminal board for AC power Terminal board for DC power DC power TND 24 VDC 10 1 2 3 N C For contact TN3 1 2 ALM1 First 3 4 ALM2 Second ...

Page 19: ...de Before turning on the power check that the monitor is installed properly and that the external wiring is done properly Check that the power supply voltage is compliant with the specifications Because the external contact may be activated during the adjustment take measures to prevent an activated contact from affecting external circuits CAUTION After you have received the monitor start using th...

Page 20: ...urned on WARNING When the monitor enters each mode from the detection mode while an alarm is activated the alarm contact is released The monitor is restarted after recovering from fault Detection Mode Gas Alarm Status long press Fault Alarm Status Maintenance Mode long press User Mode ＣＯ2 ＣＯ2 ＣＯ2 ...

Page 21: ...e During initial clear External output 4 20 mA About 2 5 mA fixed 0 1 V About 0 V fixed Power switch ON OFF CAUTION Do not turn off the monitor during the initial clear If it is turned off during the initial clear and turned on again abnormal operation may occur After the initial clear perform a calibration In a normal air release environment CO2 concentration is hundreds of ppm Since the reading ...

Page 22: ... adjustment 2 1 ZERO Perform the zero adjustment Span adjustment 2 2 SPAN Perform the span adjustment Zero span initialization 2 3 SDEF Not used Environmental setting 2 4 SET 2 40 Not used 2 41 Not used 2 42 Alarm Value Setting AL P 2 43 Alarm Delay Time Setting AL D 2 44 Alarm Pattern Setting AL T 2 45 Zero Suppression Type Setting SP T 2 46 Zero Suppression Value Setting SAPP 2 47 Not used 2 48 ...

Page 23: ... Indicate the program version 1 1 AIR Not used 1 2 CONF Display various setting values 1 3 MMOD Switch to the regular maintenance mode WARNING After adjustment is completed press the MODE button to return to detection mode The monitor automatically returns to detection mode in ten hours ＣＯ2 ...

Page 24: ...eck the setting of typical menus 1 2 CONF Press the SET button First Alarm Setpoint Display Press the SET button to display the first alarm setpoint Second Alarm Setpoint Display Alarm Delay Time Display seconds Zero Suppression Value Display ...

Page 25: ...turn off the power supply 100 VAC or 24 VDC of the monitor CAUTION When the monitor is turned off an alarm may be triggered on the upper central system Before turning off the monitor activate the inhibit point skip on the upper central system Decide whether the power can be turned off by checking the operation of the devices connected to the external output or external contact output terminal of t...

Page 26: ...he detection range Over Scale is displayed on the LCD During Power on The LCD is continuously displayed Alarm Display ALM1 Yellow Backlight ALM2 Red Backlight The alarms have two levels The yellow or red backlight lights up when the respective alarm setpoint value is reached to or exceeded Default Backlight is off Contact activation When gas concentration is at or above the alarm setpoint value th...

Page 27: ...ee Troubleshooting P 56 6 3 External output operation The monitor outputs an analog signal of 4 20 mA according to CO2 concentration display on the LCD Gas concentration VS External output 4 20mA 4 20 mA Output Table Status External output 4 20 mA Remarks Initial 2 5mA Fixed values Normal 4 0 20 0mA Depending on gas concentration Scale over 22mA Fixed values Trouble 0 5mA Fixed values Maintenance ...

Page 28: ...ng 3 To return to detection mode press the button 4 To clear the last Peak value hold the SET button for three seconds NOTE If you press MODE on either the Peak hold or date and time screen the monitor will return to detection mode The monitor will automatically switch from the Peak hold screen to the reading s date and time after 15 seconds then return to detection mode after another 15 seconds D...

Page 29: ...ery six months Maintenance item Maintenance content Daily maintenance Regular maintenance Power supply check Check that the LCD display lights up Concentration display check Check that the concentration display value does not become the abnormal concentration or abnormal variation The CO2 concentration is also present in the hundreds of ppm under the general air environment Alarm test Inspect the ...

Page 30: ...ng AL D 2 44 Not used 2 45 Zero Suppression Type Setting SP T 2 46 Zero Suppression Value Setting SAPP 2 47 Not used 2 48 External Output Adjustment MA20 2 49 Not used 2 4A Date Time Setting DATE 2 4b Not used 2 4C Not used 2 4d Buzzer ON OFF Setting BZZR 2 4E Gas Alarm Contact ON OFF AL R 2 4F External Output Signal ON OFF 2 4H LCD Backlight ON OFF LCD Display 2 5 DISP 2 50 Not used 2 51 Not used...

Page 31: ...ance Mode From measuring mode press and hold the MODE button for 3 seconds Press the button until the 1 3 MMOD screen appears Press the SET button in 1 3 M MOD Then press the SET button again for three seconds long press ...

Page 32: ...Similar to the detection condition the reading changes and an alarm is displayed after gas is introduced but the ALM1 and ALM2 do not flash and the contact is not activated 2 1 ZERO Perform the zero adjustment 2 2 SPAN Perform the span adjustment ...

Page 33: ...33 2 3 SDEF Not used 2 4 SET Specify various settings 2 5 DISP Provide various detail displays 2 6 F MODE Not used 2 7 U MODE Return to the user mode ...

Page 34: ...m is displayed after the gas is introduced but the contact is not activated 2 00 GAS Perform the gas test 2 01 ALM Perform the alarm test Use the button to increase the display value to the alarm setpoint to trigger an alarm 2 02 FALT Conduct a fault alarm test Use the or button to enable the function to trigger an alarm ...

Page 35: ...35 2 03 LCD Perform the LCD display test 2 04 Not used To 2 00 ...

Page 36: ... flow regulator Sample tubing 100 N2 calibration cylinder since there is a background of CO2 in fresh air fresh air cannot be used to perform a zero adjustment and 100 N2 must be used instead CO2 calibration cylinder with a concentration near 50 of the full scale Procedure 1 Screw the fixed flow regulator into the calibration cylinder 2 Use the calibration tubing to connect the regulator to the ca...

Page 37: ...ET button The current concentration is displayed Turn the regulator s knob counterclockwise to open the regulator Allow the N2 gas to flow for 2 minutes Press the SET button PASS appears when the adjustment is successful FAIL appears when the adjustment fails Zero adjustment will end Turn the regulator s knob clockwise to close it ...

Page 38: ...ion is displayed Turn the regulator s knob counterclockwise to open it Allow gas to flow for 2 minutes Use the or button to adjust the reading to the span adjustment gas concentration and press the SET button PASS appears if the adjustment is successful FAIL appears if the adjustment fails Span adjustment will end Turn the regulator s knob clockwise to close it ...

Page 39: ...nvironmental Setting 2 4 SET Specify various settings 2 40 Not used 2 41 Not used 2 42 AL P Set the alarm setpoint first second Use the or button to set the alarm setpoint and press the SET button to confirm it ...

Page 40: ...40 2 43 AL D Set the alarm delay time seconds Use the or button to set the time seconds and press the SET button to confirm it 2 44 AL T Not used 2 45 SP T Not used 2 46 SAPP S Not used ...

Page 41: ...8 MA20 Adjust the external output 4 mA 20 mA Connect an ammeter Then use the or button to select the value and press the SET button to confirm it 2 49 SSET Not used Connect an ammeter Then use the or button to adjust output 4 mA and press the SET button to confirm it Connect an ammeter Then use the or button to adjust output 20 mA and press the SET button to confirm it ...

Page 42: ...42 2 4A DATE Set the date time Use the or button to select each value in the order of year month day hour and minute and press the SET button to confirm it ...

Page 43: ...43 2 4b P A Not used 2 4C ACAL Not used 2 4d BZZR Set the buzzer to ON OFF ...

Page 44: ...44 2 4E AL R Set the gas alarm state contact to ON OFF 2 4F MA O Set the external output signal to ON OFF ...

Page 45: ...45 2 4H LCD Set the LCD backlight to ON OFF No backlight by standard setting ...

Page 46: ...ing the Sensor Integrated Sensor Type 1 Remove the sensor cover of the sensor part 2 Insert a coin straight to the recessed area at the lower right of the monitor to release the sensor cover s latch 3 Remove the sensor cover Sensor cover ...

Page 47: ...ockets before pushing in the sensor Ignoring this may bend and damage the sensor pins After the sensor is installed always perform a calibration zero adjustment and span adjustment Do not disassemble the sensor because it contains electrolyte If contact occurs rinse the area immediately with a large quantity of water The sensor must be stored under normal temperature humidity in a clean place away...

Page 48: ... Be sure the sensor s pins are lined up with the board s sockets 4 Put the sensor cover back on 7 9 Adding a Remote Sensor Cable NOTE The wire colors in the extender cable may vary depending on the type of cable used The Type A cable has red green white black wires and the Type B cable has white yellow white blue wires The pictures in this section show the Type A cable 2 Remove the top half of the...

Page 49: ...e wires from the sensor terminal strip For each terminal strip position Push the pushbutton straight downward using the compatible screwdriver or equivalent to open the spring Remove the wire Release the screwdriver The cable connector with the short length of wires will not be needed once the cable is installed 5 Remove the sensor from the sensor board ...

Page 50: ... PCB retaining tab The sensor board should fall out when the retaining tab is pushed down 7 Remove the sensor cover of the cable s remote sensor housing Push the tabs on both sides of the sensor cover with your fingers to release the sensor cover latch 8 Install the sensor board The board will click into place Place the sensor back into the sensor board ...

Page 51: ...inal pushbuttons connect the cable s wires to the sensor terminal strip See the table below for the wire colors Type A wire colors are shown in the figure to the right Note that the Type B cable has two pairs of wires extending from the cable Tighten the zip tie to secure the cable in place Terminal 1 Terminal 2 Terminal 3 Terminal 4 Type A Red Green White Black Type B White wire of white yellow p...

Page 52: ... tabs on both sides of the sensor cover with your fingers to release the sensor cover latch 3 Remove the cable plug from the cable socket on the sensor board Press the tab on the plug to release it and pull it away from the socket 4 Remove the sensor from the sensor board and set it aside 5 To remove the sensor board insert a flathead screwdriver into the back of the extender housing as shown in t...

Page 53: ...tton straight downward using the compatible screwdriver or equivalent to open the spring Remove the wire Release the screwdriver 8 Carefully cut the zip tie and pull the old cable out of the housing 9 Route the new cable s wires through the hole in the housing to the right of the sensor terminal strip Install a zip tie in the case and around the cable as shown in the image to the right but do not ...

Page 54: ... 2 Terminal 3 Terminal 4 Type A Red Green White Black Type B White wire of white yellow pair Yellow wire of white yellow pair White wire of white blue pair Blue wire of white blue pair 11 Secure the top half of the main unit s housing to the bottom half 12 Remove the sensor cover of the new cable s remote sensor housing and install the sensor board The board will click into place 13 Connect the ne...

Page 55: ...duct was delivered If the shipping carton is not available store the monitor away from dust etc 8 2 Procedures to relocate the monitor or use it again For monitor relocation refer to How to Install for relocation sites and wiring work The unpowered time must be minimized when the monitor is relocated When the monitor is used again after a long period storage perform a calibration 8 3 Disposal of p...

Page 56: ...ctly Correct the AC adapter connection Abnormal operations Disturbances by sudden surge noise etc Turn off and restart the monitor If a symptom like this is observed frequently take appropriate measures to eliminate the noise Sensor abnormalities E 1 The sensor is not connected or is improperly connected Confirm that the sensor is connected and that the sensor unit board s connectors are securely ...

Page 57: ...Gas alarm display First Lights up the concentration display and backlight orange buzzer Second Lights up the concentration display and backlight red buzzer No backlight and no buzzer by standard setting Gas alarm pattern Auto reset Gas alarm contact No voltage contact 1a or 1b and normally de energized energized in response to an alarm Fault alarm self diagnosis System abnormalities sensor connect...

Page 58: ... CO2 in N2 34 liter steel 81 0070RK 03 Calibration cylinder 2000 ppm CO2 in N2 103 liter 81 0071RK 01 Calibration cylinder 5000 ppm CO2 in N2 34 liter steel 81 0071RK 03 Calibration cylinder 5000 ppm CO2 in N2 103 liter 81 0072RK 01 Calibration cylinder 2 5 volume CO2 in N2 34 liter steel 81 0072RK 03 Calibration cylinder 2 5 volume CO2 in N2 103 liter 81 0078RK 01 Calibration cylinder 100 N2 34 l...

Page 59: ... Gas concentration indicated in the unit of one millionth of the volume vol Gas concentration indicated in the unit of one hundredth of the volume Calibration Find relationship of the readings display values or setpoints with the actual values by using the calibration gas etc Maintenance mode When maintenance is performed on the monitor the alarm contact is disconnected and a signal to indicate th...

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